Copyright © 2008 Honeywell GmbH ! All Rights Reserved    EN1B-0375GE51 R0308 
 
 
Excel 800 LION 
SYSTEM 
 
 
HONEYWELL EXCEL 5000 OPEN SYSTEM
 
INSTALLATION AND COMMISSIONING INSTRUCTIONS 
CONTENTS 
Safety Information............................................................. 4
 
General Safety Information............................................ 4
 
Safety Information as per  EN60730-1:2005-12............. 4
 
System Overview............................................................... 5
 
System Architecture....................................................... 5
 
I/O Modules ................................................................... 6
 
Interfaces and Bus Connections.................................... 9
 
Technical Data............................................................... 9
 
System Data............................................................. 9
 
Standards................................................................. 9
 
Operational Environment.......................................... 9
 
Planning ........................................................................... 10
 
Overview...................................................................... 10
 
Transformer Selection.................................................. 10
 
Power Consumption............................................... 10
 
Connectable Power Supplies ................................. 10
 
Power Supply of Field Devices............................... 11
 
Fusing Specifications................................................... 11
 
System Protective Earth Grounding............................. 11
 
Lightning Protection..................................................... 11
 
Panel Bus Topologies.................................................. 11
 
L
ON
W
ORKS
 Bus Topologies.......................................... 12
 
C-Bus Topologies ........................................................ 12
 
Accessories ................................................................. 12
 
Preconfigured Connection Cables.......................... 12
 
L
ON
W
ORKS
 Bus Termination Modules .................... 13
 
Cable Specifications .................................................... 13
 
Power Supply Cables............................................. 13
 
Panel Bus Cables................................................... 13
 
L
ON
W
ORKS
 Bus Cables .......................................... 14
 
Field Device Cables ............................................... 14
 
C-Bus Cables......................................................... 15
 
Dimensions.................................................................. 16
 
Controller Module................................................... 16
 
I/O Modules............................................................ 16
 
Mounting/Dismounting Modules.................................... 17
 
Mounting/Dismounting Controller/Sockets................... 17
 
Mounting Sockets................................................... 17
 
Connecting Sockets ............................................... 18
 
Dismounting Sockets ............................................. 19
 
Mounting/Dismounting Electronic Modules.................. 19
 
Mounting Electronic Modules ................................. 19
 
Dismounting Electronic Modules............................ 20
 
Mounting/Dismounting Manual Disconnect Modules ... 20
 
Mounting Manual Disconnect Modules................... 20
 
Operating the Individual Switches .......................... 21
 
Dismounting Manual Disconnect Modules ............. 21
 
Mounting/Dismounting Auxiliary Terminal Packages... 21
 
Mounting Auxiliary Terminal Packages .................. 21
 
Dismounting Auxiliary Terminal Packages ............. 21
 
Mounting/Dismounting Cross Connectors.................... 22
 
Mounting/Dismounting Swivel Label Holders............... 22
 
Mounting Swivel Label Holders .............................. 22
 
Dismounting Swivel Label Holders......................... 22
 
Wiring and Setting Up the System................................. 23
 
General Safety Considerations .................................... 23
 
Wiring Push-in Terminals............................................. 23
 
Connecting Power Supply............................................ 24
 
Single or the First Transformer............................... 24
 
Additional Transformer........................................... 24
 
Connecting Single Bus Controller Systems ................. 25
 
Controller and I/O Modules on a Single Rail .......... 25
 
Controller and I/O Modules on Several Rails in a 
Single Cabinet........................................................ 25
 
Panel Bus I/O Modules in Separate Rooms........... 25
 
LonWorks Bus I/O Modules in Separate Rooms .... 26
 
Connecting Panel Bus and L
ON
W
ORKS
 Bus Mixed 
Controller Systems....................................................... 26
 
I/O Modules with Each Other ................................. 26
 
I/O Modules to the Controller ................................. 26
 
Setting Address of Panel Bus I/O Modules.................. 28
 
Setting I/O Bus Switch ................................................. 28
 
Connecting Field Devices ............................................ 29
 
Connecting Field Devices with Power Supply ........ 29
 
Cabling Field Devices............................................. 29
 
Commissioning I/O Modules........................................ 30
 
Commissioning Panel Bus I/O Modules ................. 30
 
Commissioning L
ON
W
ORKS
 Bus I/O Modules......... 30
 
Updating Software ....................................................... 30
 
Software with Panel Bus I/O Modules .................... 30
 
Software with L
ON
W
ORKS
 Bus I/O Modules............ 30
 
Connecting to External Systems or Interfaces ............. 31
 
Connecting via L
ON
W
ORKS
 Bus.................................... 31
 
L
ON
W
ORKS
 Bus Termination................................... 31
 
Connecting via C-Bus .................................................. 32
 
Connecting to the Controller................................... 32
 
Setting the C-Bus Termination Switch.................... 32
 
How to Shield......................................................... 32
 
Connecting HMIs or Laptops ....................................... 32