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Honeywell Excel 800 LION - User Manual

Honeywell Excel 800 LION
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Copyright © 2008 Honeywell GmbH ! All Rights Reserved EN1B-0375GE51 R0308
3.4
Excel 800 LION
SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information............................................................. 4
General Safety Information............................................ 4
Safety Information as per EN60730-1:2005-12............. 4
System Overview............................................................... 5
System Architecture....................................................... 5
I/O Modules ................................................................... 6
Interfaces and Bus Connections.................................... 9
Technical Data............................................................... 9
System Data............................................................. 9
Standards................................................................. 9
Operational Environment.......................................... 9
Planning ........................................................................... 10
Overview...................................................................... 10
Transformer Selection.................................................. 10
Power Consumption............................................... 10
Connectable Power Supplies ................................. 10
Power Supply of Field Devices............................... 11
Fusing Specifications................................................... 11
System Protective Earth Grounding............................. 11
Lightning Protection..................................................... 11
Panel Bus Topologies.................................................. 11
L
ON
W
ORKS
Bus Topologies.......................................... 12
C-Bus Topologies ........................................................ 12
Accessories ................................................................. 12
Preconfigured Connection Cables.......................... 12
L
ON
W
ORKS
Bus Termination Modules .................... 13
Cable Specifications .................................................... 13
Power Supply Cables............................................. 13
Panel Bus Cables................................................... 13
L
ON
W
ORKS
Bus Cables .......................................... 14
Field Device Cables ............................................... 14
C-Bus Cables......................................................... 15
Dimensions.................................................................. 16
Controller Module................................................... 16
I/O Modules............................................................ 16
Mounting/Dismounting Modules.................................... 17
Mounting/Dismounting Controller/Sockets................... 17
Mounting Sockets................................................... 17
Connecting Sockets ............................................... 18
Dismounting Sockets ............................................. 19
Mounting/Dismounting Electronic Modules.................. 19
Mounting Electronic Modules ................................. 19
Dismounting Electronic Modules............................ 20
Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting Manual Disconnect Modules................... 20
Operating the Individual Switches .......................... 21
Dismounting Manual Disconnect Modules ............. 21
Mounting/Dismounting Auxiliary Terminal Packages... 21
Mounting Auxiliary Terminal Packages .................. 21
Dismounting Auxiliary Terminal Packages ............. 21
Mounting/Dismounting Cross Connectors.................... 22
Mounting/Dismounting Swivel Label Holders............... 22
Mounting Swivel Label Holders .............................. 22
Dismounting Swivel Label Holders......................... 22
Wiring and Setting Up the System................................. 23
General Safety Considerations .................................... 23
Wiring Push-in Terminals............................................. 23
Connecting Power Supply............................................ 24
Single or the First Transformer............................... 24
Additional Transformer........................................... 24
Connecting Single Bus Controller Systems ................. 25
Controller and I/O Modules on a Single Rail .......... 25
Controller and I/O Modules on Several Rails in a
Single Cabinet........................................................ 25
Panel Bus I/O Modules in Separate Rooms........... 25
LonWorks Bus I/O Modules in Separate Rooms .... 26
Connecting Panel Bus and L
ON
W
ORKS
Bus Mixed
Controller Systems....................................................... 26
I/O Modules with Each Other ................................. 26
I/O Modules to the Controller ................................. 26
Setting Address of Panel Bus I/O Modules.................. 28
Setting I/O Bus Switch ................................................. 28
Connecting Field Devices ............................................ 29
Connecting Field Devices with Power Supply ........ 29
Cabling Field Devices............................................. 29
Commissioning I/O Modules........................................ 30
Commissioning Panel Bus I/O Modules ................. 30
Commissioning L
ON
W
ORKS
Bus I/O Modules......... 30
Updating Software ....................................................... 30
Software with Panel Bus I/O Modules .................... 30
Software with L
ON
W
ORKS
Bus I/O Modules............ 30
Connecting to External Systems or Interfaces ............. 31
Connecting via L
ON
W
ORKS
Bus.................................... 31
L
ON
W
ORKS
Bus Termination................................... 31
Connecting via C-Bus .................................................. 32
Connecting to the Controller................................... 32
Setting the C-Bus Termination Switch.................... 32
How to Shield......................................................... 32
Connecting HMIs or Laptops ....................................... 32

Table of Contents

Questions and Answers

  • L
    levychristopherAug 17, 2025
    What to do if the Alarm LED (red) is ON in Honeywell Excel 800 LION?
    • T
      Teresa ChungAug 17, 2025
      If the Alarm LED (red) is ON in your Honeywell Control Systems, it could be due to a hardware problem, a fault in the application, or the controller being powered up without an application, or the operator has manually stopped the application. Try powering down and then powering up the CLLIONLC01. If the problem continues, check and reload the application if necessary. If the problem persists even after that, consider replacing the hardware.
  • L
    Laura DavisAug 19, 2025
    Why is the Power LED (green) flashing on my Honeywell Excel 800 LION Control Systems?
    • J
      Jeremy KellyAug 20, 2025
      If the Power LED (green) is flashing on your Honeywell Control Systems, it indicates that one or more of the internal voltage supplies are outside of the permissible ranges, causing the controller to stop operation. You should check the power and wiring. If the problem persists after checking these, consider replacing the hardware.
  • E
    Erika HendersonAug 22, 2025
    What to do if the Alarm LED is ON in Honeywell Control Systems?
    • M
      melissawatsonAug 22, 2025
      If the Alarm LED is ON in your Honeywell Control Systems, it indicates a hardware problem, a fault in the application, or that the controller has been powered up without an application, or the operator has manually stopped the application. To resolve this: * Try powering down and then powering up the XCL8010. * If the problem continues, check and reload the application if necessary. * If the issue still persists, consider replacing the hardware.
  • A
    Andrea MartinezAug 25, 2025
    Why is the Power LED flashing on my Honeywell Control Systems?
    • M
      Megan RandallAug 26, 2025
      If the Power LED is flashing on your Honeywell Control Systems, it means one or more of the internal voltage supplies are outside of the permissible ranges, causing the controller to stop operation. To fix this, check the power and wiring. If the problem continues, replace the hardware.
  • K
    Kristen GutierrezAug 27, 2025
    What to do if both C-Bus LEDs are flashing synchronously on Honeywell Control Systems?
    • C
      Christopher JamesAug 27, 2025
      If both C-Bus LEDs are flashing synchronously on your Honeywell Control Systems, it indicates no C-bus communication. Check the C-bus wiring to resolve this issue.
  • J
    Jesse BarberAug 30, 2025
    Why are both C-Bus LEDs OFF on my Honeywell Excel 800 LION Control Systems?
    • I
      Ian WrightAug 30, 2025
      If both C-Bus LEDs are OFF on your Honeywell Control Systems, it indicates no C-bus communication. To solve this, check the C-bus settings.
  • K
    Kevin ThompsonSep 2, 2025
    What to do if LONWORKS Service LED is on during power up/reset in Honeywell Excel 800 LION Control Systems?
    • E
      Erin WardSep 2, 2025
      If the LONWORKS Service LED is on during power up/reset of your Honeywell Control Systems, it indicates that the node lacks application, possibly due to neuron chip firmware mismatch on application checksum. To resolve this: * Using EXCELON, set the module to 'configured online'. * If the problem persists, the MIP software on LW interface has been erased due to wrong setting performed using ECHELON tool: Replace the hardware.
  • P
    Paul DodsonSep 5, 2025
    What does it mean when both HMI LEDs are OFF on Honeywell Excel 800 LION?
    • W
      wpetersonSep 5, 2025
      If both HMI LEDs are OFF on your Honeywell Control Systems, it indicates no HMI Interface communication. Check the HMI Interface connection and ensure proper earthing of connected hardware.
  • K
    keithrangelSep 8, 2025
    What does it mean if the LONWORKS Service LED is on anytime in Honeywell Control Systems?
    • B
      Brenda GreenSep 8, 2025
      If the LONWORKS Service LED is on anytime in your Honeywell Control Systems, it may indicate a possible corrupt EEPROM and bootstrap mode. Try downloading the firmware to resolve this.
  • M
    Mr. Dylan PopeSep 10, 2025
    What does LONWORKS Service LED on power up mean for Honeywell Excel 800 LION?
    • E
      Erika FitzgeraldSep 12, 2025
      If the LONWORKS Service LED is on during power up of your Honeywell Control Systems, it indicates bad node hardware. Replace the hardware.

Honeywell Excel 800 LION Specifications

General IconGeneral
BrandHoneywell
ModelExcel 800 LION
CategoryControl Systems
LanguageEnglish

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