Honeywell Excel 500

Excel 500/600
CONTROL SYSTEM
INSTALLATION INSTRUCTIONS
CONTENTS
Revision Overview........................................................................................................................................................................4
Safety Instructions .......................................................................................................................................................................5
MOUNTING ....................................................................................................................................................................................6
Control Unit Installation ............................................................................................. 6
Excel 500/600 Housing Layout (not XCL5010) .........................................................6
Excel 500/600 Internal Bus Wiring (not XCL5010)....................................................6
Module Locations (not XCL5010)..............................................................................7
Coding the Terminal Block (not XCL5010)................................................................ 7
Setting the Module Address (not XCL5010).............................................................. 8
Installation Inside a Control Panel.............................................................................8
Excel 500/600.......................................................................................................8
Excel 500-XCL5010............................................................................................ 10
Excel 500-XCL5010 Communication Module .....................................................10
Installation through a Control Panel Door (not XCL5010) .......................................10
External Installation of XI582AH Operator Interface ...............................................11
Deactivating Backlit Display of the XI582AH...........................................................12
Distributed I/O Installation ....................................................................................... 13
Dimensions .............................................................................................................14
Excel 500/600.....................................................................................................14
Excel 500-XCL5010............................................................................................ 15
XI582AH .............................................................................................................16
Battery Activation during Commissioning (XC6010, only)....................................... 17
Replacing the Battery..............................................................................................17
Dismantling the Control Panel Unit .........................................................................18
Dismantling the Control Panel Door Unit.................................................................18
Dismantling the Housing Cover............................................................................... 18
Dismantling the Excel 500-XCL5010 Control Panel Unit.........................................18
Dismantling the XI582AH Operator Interface..........................................................19
Electrical Connections ...............................................................................................................................................................20
Cable Routing ......................................................................................................... 20
Shielding Input / Output Module and Power Supply Cables....................................20
Shielding of Data-Transmitting Cables.................................................................... 20
Grounding (XC5010C / XC6010, only).................................................................... 20
System Ground ....................................................................................................... 20
RFI Suppression ..................................................................................................... 20
XC5010C / XC6010 Cable Lengths and Sizes........................................................ 21
Lightning Protection ................................................................................................ 21
Summary of Internal Modules .................................................................................22
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EN1R-1047GE51 R0902 / 95-7524-3

Honeywell Excel 500 Specifications

General

Brand	Honeywell
Model	Excel 500
Category	Control Systems
Language	English

Summary

Safety Instructions

Mounting and Installation Guide

Control Unit Installation Methods

Control Panel and Door Mounting

Step-by-step guides for mounting controllers inside panels or through doors.

Excel 500-XCL5010 Mounting

Specific mounting procedures for the Excel 500-XCL5010 model.

XI582 AH Operator Interface Installation

Distributed IO Module Installation

Battery Management and Replacement

Initial Battery Activation

Procedure for activating the battery upon initial setup.

Battery Replacement Procedure

Steps for safely replacing a depleted battery.

Electrical Connections and Grounding

Cable Routing and Shielding

Grounding and System Ground Connections

Critical information on controller grounding and system ground.

Line Power Supply Requirements

Transformer Specifications

Details on required transformers for controller power supply.

Computer Module Power Considerations

XP502 Power Supply Module

Information regarding the XP502 power supply module.

XP502 with External UPS XAPU 24-2 F

Installation and connection of XP502 with an uninterruptible power supply.

Excel 500-XCL5010 Specifics

Serial Port and MMI Connections

XCL5010 Power Supply Requirements

Requirements and connection for the XCL5010 power supply.

Communications and Networking

LONWORKS Bus Wiring and Termination

Instructions for wiring and terminating the LONWORKS bus.

System Bus (C-Bus) Configuration

Details on connecting and configuring the C-Bus for controller communication.

C-Bus Cable Specifications and Termination

ModemISDN Terminal Adapter Connections

Remote Communications and GSM Setup

Modem and ISDN Terminal Adapter Setup

Configuration steps for modems and ISDN adapters.

Modem Requirements and Behavior

Communication Speed Synchronization and Detection

Troubleshooting Remote Communications

TCPIP Dial-Up via XM500 Modem

GSM Communication Setup and Safety

Configuration for GSM communication, including safety precautions.

GSM Antenna Requirements and Installation

M20 Terminal Setup and PIN Verification

Step-by-step guide for configuring the M20T terminal and verifying PIN.