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Honeywell XC5010C

Honeywell XC5010C
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® U.S. Registered Trademark
Copyright © 2013 Honeywell Inc. • All Rights Reserved EN1R-1047GE51 R0913
Excel 500/600
CONTROL SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION INSTRUCTIONS
CONTENTS
Revision Overview ....................................................................................................................................................................... 3
Safety Instructions ....................................................................................................................................................................... 4
MOUNTING .................................................................................................................................................................................... 5
Control Unit Installation ............................................................................................. 5
Excel 500/600 Housing Layout (not XCL5010) ......................................................... 5
Excel 500/600 Internal Bus Wiring (not XCL5010).................................................... 5
Module Locations (not XCL5010) ............................................................................. 6
Coding the Terminal Block (not XCL5010) ............................................................... 6
Setting the Module Address (not XCL5010) ............................................................. 7
Installation Inside a Control Panel ............................................................................ 7
Excel 500/600 ...................................................................................................... 7
XCL5010 .............................................................................................................. 8
XDL505 Application Module ................................................................................. 9
Installation through a Control Panel Door (not XCL5010) ......................................... 9
External Installation of XI582 .................................................................................. 10
Backlight ................................................................................................................. 11
Distributed I/O Installation ....................................................................................... 11
Dimensions ............................................................................................................. 12
Excel 500/600 .................................................................................................... 12
XCL5010 ............................................................................................................ 13
XI582 .................................................................................................................. 14
Battery Activation during Commissioning (XC6010, only) ....................................... 14
Replacing the Battery ............................................................................................. 15
Dismantling the Control Panel Unit ......................................................................... 15
Dismantling the Control Panel Door Unit ................................................................ 15
Dismantling the Housing Cover .............................................................................. 15
Dismantling the XCL5010 CPU .............................................................................. 16
Dismantling the XI582 Operator Interface ............................................................... 16
Electrical Connections ............................................................................................................................................................... 16
Cable Routing ......................................................................................................... 17
Shielding I/O Module, Power Supply Cables .......................................................... 17
Shielding of Data-Transmitting Cables ................................................................... 17
Grounding (XC5010C / XC6010, only) .................................................................... 17
System Ground ....................................................................................................... 17
RFI Suppression ..................................................................................................... 17
XC5010C/XC6010 Cable Lengths and Sizes ......................................................... 17
Lightning Protection ................................................................................................ 17
Summary of Internal Modules ................................................................................. 18
Line Power Supply ............................................................................................. 19

Table of Contents

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Honeywell XC5010C Specifications

General IconGeneral
BrandHoneywell
ModelXC5010C
CategoryControl Systems
LanguageEnglish

Summary

Revision Overview

Safety Instructions

Mounting Procedures

Control Unit Installation

Methods for installing the Excel 500/600 control unit.

Excel 500600 Housing Layout

Description of the physical layout of Excel 500/600 housings.

Excel 500600 Internal Bus Wiring

Instructions for wiring internal buses within Excel 500/600 housings.

Module Locations (not XCL5010)

Details on where to place modules in Excel 500/600 housings.

Coding the Terminal Block

Procedure for coding terminal blocks to ensure correct module installation.

Setting the Module Address

How to set module addresses using rotary HEX switches.

Installation Inside a Control Panel

Step-by-step guide for installing the unit within a control panel.

XDL505 Application Module Installation

Instructions for installing the XDL505 application module.

Installation Through Control Panel Door

Steps for mounting the controller through a control panel door.

External X1582 Installation

Guidance for installing the X1582 operator interface externally.

Backlight Adjustment

Information on adjusting display contrast and activating the backlight.

Distributed IO Installation Reference

Reference document for installing Distributed I/O modules.

Unit Dimensions

Provides physical dimensions for Excel 500/600 units.

Unit Maintenance and Dismantling

Battery Activation During Commissioning

Steps to activate the battery when commissioning the XC6010.

Replacing the Battery

Instructions and important notes for replacing the controller's battery.

Dismantling Control Panel Unit

Steps to safely remove the control panel unit.

Dismantling Control Panel Door Unit

Steps to safely remove the control panel door unit.

Dismantling Housing Cover

Procedure for removing the controller's housing cover.

Dismantling XCL5010 CPU

Steps to safely dismantle the XCL5010 CPU module.

Dismantling X1582 Operator Interface

Steps to safely dismantle the X1582 operator interface.

Electrical Connections

Cable Routing Guidelines

Best practices for routing different types of cables to avoid interference.

Shielding IO and Power Supply Cables

Recommendations for shielding I/O and power supply cables.

Shielding Data-Transmitting Cables

Guidelines for shielding data transmission cables to prevent RFI.

Grounding Procedures

Specific grounding instructions for XC5010C and XC6010 controllers.

System Grounding

Information on system ground and its separation from cabinet ground.

RFI Suppression

Details on RFI suppression for Honeywell actuators.

XC5010 CXC6010 Cable Lengths and Sizes

Specifications for cable lengths and sizes for XC5010C/XC6010.

Lightning Protection

Information and contact for lightning protection guidance.

Internal Module Summary

Power Supply and Transformers

RIN-APU24 Uninterruptable Power Supply

Details regarding the RIN-APU24 uninterruptable power supply.

XP502 Power Supply Module

Information and pinout for the XP502 power supply module.

Standard Transformer Requirements

Specifies requirements for standard transformers used with the system.

Module Specifications

XF521 A Analog Input Module

Technical specifications for the XF521A analog input module.

XF526 Analog Input Module

Technical specifications for the XF526 analog input module.

XF523 A Digital Input Module

Technical specifications for the XF523A digital input module.

XF522 A & XF527 Analog Output Modules

Technical specifications for analog output modules XF522A and XF527.

XF524 A & XF529 Digital Output Modules

Technical specifications for digital output modules XF524A and XF529.

XF525 A Three-Position Output Module

Technical specifications for the XF525A three-position output module.

Screw Terminal Block Installation

Pull-Up Resistor Handling

Sensors and Transducers

Communications

LONWORKS Bus Wiring

Guidelines for wiring the LONWORKS bus network.

System Bus (C-Bus)

Details on connecting and operating the C-Bus system.

XC6010 Submodule Selection

Guidance on selecting submodules for XC6010 C-Bus communication.

C-Bus Termination XC6010

Settings for C-Bus termination on XC6010 modules.

C-Bus Termination XC5010 C

Settings for C-Bus termination on XC5010C modules.

C-Bus Termination XCL5010

Settings for C-Bus termination on XCL5010 modules.

Cable Specifications

XC6010 Cable Specifications

Cable specifications for connecting XC6010 modules.

XC5010 C Cable Specifications

Cable specifications for connecting XC5010C modules.

XCL5010 Cable Specifications

Cable specifications for connecting XCL5010 modules.

Remote Communications

ModemISDN Terminal Adapter Connections

Connecting modems or ISDN adapters for remote communication.

Modem Requirements

Essential requirements for modems used with the system.

Standard Modem Behavior

How the system handles standard modem behavior automatically.

Special Modem Behavior Setup

Configuring modems for specific behaviors.

In-House Telephone System Setup

Setting up modems for in-house telephone systems.

Limited Communication Speed Setup

Adjusting modem speed for line limitations.

Modem Troubleshooting

Guidance for troubleshooting modem/ISDN communication issues.

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