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Honeywell XCL5010 User Manual

Honeywell XCL5010
38 pages
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® U.S. Registered Trademark
Copyright © 2013 Honeywell Inc. • All Rights Reserved EN1R-1047GE51 R0913
Excel 500/600
CONTROL SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION INSTRUCTIONS
CONTENTS
Revision Overview ....................................................................................................................................................................... 3
Safety Instructions ....................................................................................................................................................................... 4
MOUNTING .................................................................................................................................................................................... 5
Control Unit Installation ............................................................................................. 5
Excel 500/600 Housing Layout (not XCL5010) ......................................................... 5
Excel 500/600 Internal Bus Wiring (not XCL5010).................................................... 5
Module Locations (not XCL5010) ............................................................................. 6
Coding the Terminal Block (not XCL5010) ............................................................... 6
Setting the Module Address (not XCL5010) ............................................................. 7
Installation Inside a Control Panel ............................................................................ 7
Excel 500/600 ...................................................................................................... 7
XCL5010 .............................................................................................................. 8
XDL505 Application Module ................................................................................. 9
Installation through a Control Panel Door (not XCL5010) ......................................... 9
External Installation of XI582 .................................................................................. 10
Backlight ................................................................................................................. 11
Distributed I/O Installation ....................................................................................... 11
Dimensions ............................................................................................................. 12
Excel 500/600 .................................................................................................... 12
XCL5010 ............................................................................................................ 13
XI582 .................................................................................................................. 14
Battery Activation during Commissioning (XC6010, only) ....................................... 14
Replacing the Battery ............................................................................................. 15
Dismantling the Control Panel Unit ......................................................................... 15
Dismantling the Control Panel Door Unit ................................................................ 15
Dismantling the Housing Cover .............................................................................. 15
Dismantling the XCL5010 CPU .............................................................................. 16
Dismantling the XI582 Operator Interface ............................................................... 16
Electrical Connections ............................................................................................................................................................... 16
Cable Routing ......................................................................................................... 17
Shielding I/O Module, Power Supply Cables .......................................................... 17
Shielding of Data-Transmitting Cables ................................................................... 17
Grounding (XC5010C / XC6010, only) .................................................................... 17
System Ground ....................................................................................................... 17
RFI Suppression ..................................................................................................... 17
XC5010C/XC6010 Cable Lengths and Sizes ......................................................... 17
Lightning Protection ................................................................................................ 17
Summary of Internal Modules ................................................................................. 18
Line Power Supply ............................................................................................. 19

Table of Contents

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Honeywell XCL5010 Specifications

General IconGeneral
SeriesXCL
Input Voltage24V DC
Operating Temperature-20°C to 60°C
Housing MaterialPlastic
IP RatingIP20
Product TypeProgrammable Logic Controller
Communication ProtocolModbus TCP/IP

Summary

Mounting

Control Unit Installation

Describes how to install the control unit.

Coding the Terminal Block (not XCL5010)

Explains how to code terminal blocks to prevent module mix-ups.

Setting the Module Address (not XCL5010)

Installation Inside a Control Panel

Step-by-step guide for mounting within a control panel.

Installation through a Control Panel Door (not XCL5010)

Instructions for mounting through a control panel door.

External Installation of X1582

Battery Activation during Commissioning (XC6010, only)

Replacing the Battery

Instructions for safely replacing the controller's battery.

Dismantling the Control Panel Unit

Steps to safely remove the control panel unit.

Electrical Connections

Cable Routing

Grounding (XC5010C / XC6010, only)

System Ground

Critical warnings and information regarding system ground connections.

Line Power Supply

XC6010 Computer Module

Details on the XC6010 computer module connections and power.

XP502 Power Supply Module

Information and pin-out for the XP502 power supply module.

XF521A Analog Input Module

Communications

LONWORKS Bus Wiring

Guidelines for wiring the LONWORKS bus for system communication.

Submodule Selection (XC6010)

System Bus (C-Bus)

C-Bus Termination (XC6010)

C-Bus Termination (XC5010C)

C-Bus Termination (XCL5010)

Remote Communications

Modem or ISDN Terminal Adapter Connections

Connecting modems or ISDN adapters for remote communication.

Modem Requirements

Essential requirements for modems used in remote communication.

Automatic Baudrate Synchronization

Resetting the Modem

Set-Up for Special Modem Behavior

Set-Up for In-House Telephone Systems

Set-Up for Limited Communication Speed

Troubleshooting

Guidance for resolving problems with modems or ISDN adapters.

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