Honeywell Excel 800 User Manual

Copyright © 2008 Honeywell GmbH ! All Rights Reserved EN1B-0375GE51 R0308
3.4
Excel 800 LION
SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information............................................................. 4
General Safety Information............................................ 4
Safety Information as per EN60730-1:2005-12............. 4
System Overview............................................................... 5
System Architecture....................................................... 5
I/O Modules ................................................................... 6
Interfaces and Bus Connections.................................... 9
Technical Data............................................................... 9
System Data............................................................. 9
Standards................................................................. 9
Operational Environment.......................................... 9
Planning ........................................................................... 10
Overview...................................................................... 10
Transformer Selection.................................................. 10
Power Consumption............................................... 10
Connectable Power Supplies ................................. 10
Power Supply of Field Devices............................... 11
Fusing Specifications................................................... 11
System Protective Earth Grounding............................. 11
Lightning Protection..................................................... 11
Panel Bus Topologies.................................................. 11
L ON W ORKS Bus Topologies.......................................... 12
C-Bus Topologies ........................................................ 12
Accessories ................................................................. 12
Preconfigured Connection Cables.......................... 12
L ON W ORKS Bus Termination Modules .................... 13
Cable Specifications .................................................... 13
Power Supply Cables............................................. 13
Panel Bus Cables................................................... 13
L ON W ORKS Bus Cables .......................................... 14
Field Device Cables ............................................... 14
C-Bus Cables......................................................... 15
Dimensions.................................................................. 16
Controller Module................................................... 16
I/O Modules............................................................ 16
Mounting/Dismounting Modules.................................... 17
Mounting/Dismounting Controller/Sockets................... 17
Mounting Sockets................................................... 17
Connecting Sockets ............................................... 18
Dismounting Sockets ............................................. 19
Mounting/Dismounting Electronic Modules.................. 19
Mounting Electronic Modules ................................. 19
Dismounting Electronic Modules............................ 20
Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting Manual Disconnect Modules................... 20
Operating the Individual Switches .......................... 21
Dismounting Manual Disconnect Modules ............. 21
Mounting/Dismounting Auxiliary Terminal Packages... 21
Mounting Auxiliary Terminal Packages .................. 21
Dismounting Auxiliary Terminal Packages ............. 21
Mounting/Dismounting Cross Connectors.................... 22
Mounting/Dismounting Swivel Label Holders............... 22
Mounting Swivel Label Holders .............................. 22
Dismounting Swivel Label Holders......................... 22
Wiring and Setting Up the System................................. 23
General Safety Considerations .................................... 23
Wiring Push-in Terminals............................................. 23
Connecting Power Supply............................................ 24
Single or the First Transformer............................... 24
Additional Transformer........................................... 24
Connecting Single Bus Controller Systems ................. 25
Controller and I/O Modules on a Single Rail .......... 25
Controller and I/O Modules on Several Rails in a
Single Cabinet........................................................ 25
Panel Bus I/O Modules in Separate Rooms........... 25
LonWorks Bus I/O Modules in Separate Rooms .... 26
Connecting Panel Bus and L ON W ORKS Bus Mixed
Controller Systems....................................................... 26
I/O Modules with Each Other ................................. 26
I/O Modules to the Controller ................................. 26
Setting Address of Panel Bus I/O Modules.................. 28
Setting I/O Bus Switch ................................................. 28
Connecting Field Devices ............................................ 29
Connecting Field Devices with Power Supply ........ 29
Cabling Field Devices............................................. 29
Commissioning I/O Modules........................................ 30
Commissioning Panel Bus I/O Modules ................. 30
Commissioning L ON W ORKS Bus I/O Modules......... 30
Updating Software ....................................................... 30
Software with Panel Bus I/O Modules .................... 30
Software with L ON W ORKS Bus I/O Modules............ 30
Connecting to External Systems or Interfaces ............. 31
Connecting via L ON W ORKS Bus.................................... 31
L ON W ORKS Bus Termination................................... 31
Connecting via C-Bus .................................................. 32
Connecting to the Controller................................... 32
Setting the C-Bus Termination Switch.................... 32
How to Shield......................................................... 32
Connecting HMIs or Laptops ....................................... 32

Honeywell Excel 800 Specifications

General

Series	Excel 800
Controller Type	Programmable
Power Supply	24 VAC/DC
Communication	BACnet
Outputs	Analog and Digital
Operating Temperature	0°C to 50°C

Summary

Safety Information and System Data

General Safety Information

General safety instructions for installation, mounting, and operation of the Excel 800 LION System.

Safety Information per EN60730-1:2005-12

System purpose, pollution degree, overvoltage category, and other technical safety data.

System Overview and Interfaces

System Architecture

Overview of the Excel 800 LION System components and their connections.

Interfaces and Bus Connections

Details on connecting the system to Panel Bus, LONWORKS Bus, C-Bus, HMI, and modem.

Standards Compliance

Information on protection class, EMC standards, certification, and system transformers.

I/O Modules Overview and Variants

I/O Module Variants and Terminal Sockets

Describes Panel Bus and LONWORKS Bus I/O modules and their terminal sockets.

I/O Module Color Coding

Color coding scheme used to distinguish modules and components.

Overview of I/O Modules

Summary of I/O modules, inputs, outputs, manual controls, and LEDs.

Auxiliary Parts and Spare Parts

Auxiliary Parts

Details on manual disconnect modules and auxiliary terminal packages.

Spare Parts

Information on cross connectors, connector bridges, and swivel label holders.

System Planning and Connections

Planning Overview and Transformer Selection

Steps in planning, including power supply, fusing, and transformer selection.

Power Consumption of System Components

Table detailing power consumption for various Excel 800 LION components.

Connectable Power Supplies

Data on Honeywell CRT series transformers for Europe.

Panel Bus Topologies

Configuration and limitations for Panel Bus I/O modules.

LONWORKS Bus Topologies

Recommended daisy chain configuration for LONWORKS Bus.

C-Bus Topologies

Connecting up to 30 C-Bus devices, avoiding star connections.

Preconfigured Connection Cables

List and details of cables for connecting interfaces and devices.

Cable Specifications for Bus Systems

Specifications for LONWORKS Bus termination modules and cable types.

Field Device Cable Sizing

Guidance on cable sizing for field devices based on signal type and distance.

C-Bus Cable Types and Lengths

Recommended C-Bus cable types for Europe and US, and maximum length.

Module Dimensions and Mounting

Controller Module Dimensions

Outside dimensions of the CLLIONLC01 Controller Module.

I/O Modules Dimensions

Outside dimensions of I/O modules including terminal sockets.

Mounting and Dismounting Modules

Procedure for mounting and dismounting controller and I/O modules on DIN rails.

Connecting Sockets with Bridge Connectors

How to connect terminal sockets using bridge connectors.

Mounting and Dismounting Electronic Modules

Steps for installing and removing electronic modules from terminal sockets.

Mounting Manual Disconnect Modules

Procedure for mounting manual disconnect modules onto terminal sockets.

Mounting Auxiliary Terminal Packages

Steps for installing and removing auxiliary terminal packages.

Mounting and Dismounting Cross Connectors

Instructions for installing and removing cross connectors.

Mounting and Dismounting Swivel Label Holders

Procedure for attaching and detaching swivel label holders.

Wiring and System Setup

General Safety Considerations for Wiring

Safety guidelines for electrical work, grounding, and zero voltage.

Wiring Push-in Terminals

Specifications for using push-in terminals for wiring.

Connecting Power Supply

Guidance on connecting single or additional transformers.

Connecting Single Bus Controller Systems

Connecting Panel Bus or LONWORKS Bus I/O modules.

Panel Bus I/O Modules in Separate Rooms

Wiring Panel Bus I/O modules across different rooms.

LonWorks Bus I/O Modules in Separate Rooms

Wiring LONWORKS Bus I/O modules across different rooms.

Connecting Mixed Controller Systems

Connecting Panel Bus and LONWORKS Bus mixed systems.

Setting Address of Panel Bus I/O Modules

Using HEX switch to set addresses for Panel Bus I/O modules.

Setting I/O Bus Switch

Configuring the I/O Bus switch S2 for communication.

Connecting Field Devices and Cabling

Connecting Field Devices with Power Supply

Methods for supplying power to field devices via controller or separate transformer.

Cabling Field Devices

Guidelines for cable routing, shielding, and minimum distances.

Commissioning and Software Updates

Commissioning I/O Modules

Steps for commissioning Panel Bus and LONWORKS Bus I/O modules.

Updating Software

Procedures for updating controller and I/O module software.

External System Connections

Connecting via LONWORKS Bus

Connecting to other controllers, I/O modules, laptops, and HMIs.

LONWORKS Bus Termination

Details on termination units for LONWORKS bus with FTT devices.

Connecting via C-Bus

Connecting the controller to other systems via C-Bus.

Connecting HMIs or Laptops

Connecting operator interfaces and laptops via HMI or LONWORKS interface.

Connecting Modems

Connecting modems or ISDN terminal adapters via the modem interface.

CLLIONLC01 Controller Module Description

Controller Module Overview and Connections

General overview and connection diagram of the CLLIONLC01 Controller.

CLLIONLC01 Terminals and Features

Detailed description of controller terminals, interfaces, and LEDs.

C-Bus Communication LEDs

Explanation of C-Bus Tx and Rx LED behavior.

Reset Button Functionality

How to use the reset button and its effects on memory.

HMI Interface LEDs and Signals

Details on HMI interface LEDs and signal pin assignments.

Controller Alarm and Power LEDs

Meaning and behavior of the controller's alarm and power LEDs.

Controller Power LED Status

Interpreting the states of the controller's green power LED.

Watchdog Status and Permissible Loads

Watchdog status indicators and permissible load for terminal 4.

Modem Interface LEDs and Signals

Details on modem interface LEDs and signal pin assignments.

I/O Bus Switch S2 Configuration

Setting the I/O bus switch for communication type.

C-Bus Termination Switch S1 Settings

Configuring the C-Bus termination switch for different baud rates.

CLLIONLC01 Controller Memory

Specifications of SRAM, Flash, and EPROM memory.

Description of I/O Modules

Common Features of I/O Modules

Switches and LEDs common to I/O modules for configuration and diagnostics.

Analog Input Modules: Types and Features

Overview of analog input modules, their types, and key features.

Analog Input Module Terminals and Technical Data

Terminal assignments and technical specifications for analog input modules.

Internal Impedance for Sensor Connections

Input circuits illustrating internal impedance for various sensor types.

Analog Input Module Connection Examples

Wiring examples for active sensors and potentiometers.

Analog Output Modules: Types and Features

Overview of analog output modules, their types, and features.

Analog Output Module Technical Data

Specifications for analog output modules, including LED behavior.

Analog Output Modules with Manual Overrides

Details on analog output modules equipped with manual override knobs.

Analog Output Connection Example

Wiring example for analog output modules.

Synchronization Behavior of Floating Outputs

How analog output modules synchronize actuator positions.

Relay Output Modules: Types and Features

Overview of relay output modules, their types, features, and permissible loads.

Relay Output Module Terminals and Status LEDs

Terminal assignments, status LEDs, and manual overrides for relay modules.

Floating Output Module Features and Permissible Loads

Features of floating output modules and their permissible loads.

Floating Output Module Terminals and Status LEDs

Terminal assignments, manual overrides, and status LED behavior.

Binary Input Modules: Types and Features

Overview of binary input modules, types, features, and terminal assignments.

Binary Input Module Technical Data and Configuration

Technical data, fast totalizer configuration, and status LEDs for binary inputs.

Binary Input Module Connection Examples

Wiring examples for binary input modules.

Troubleshooting Controller and I/O Modules

Testing Wiring Connections

Method for testing wiring connections using terminal holes.

Troubleshooting CLLIONLC01 Controller LEDs

Using Power LED and Alarm LED for controller troubleshooting.

LONWORKS Service LED Behavior

Interpreting flashing patterns of the LONWORKS service LED.

Bus Communication LEDs

Troubleshooting C-Bus, HMI, and Modem interface LEDs.

I/O Modules Power LED Troubleshooting

Interpreting the Power LED status of I/O modules.

I/O Modules Service LED Troubleshooting

Interpreting Service LED patterns for I/O module troubleshooting.

LED Test for I/O Modules

Performing an LED test by pressing the service button.

Analog Input Modules Troubleshooting

Identifying and resolving issues with analog input modules.

Analog Output Modules Troubleshooting

Diagnosing and fixing problems with analog output modules.

Binary Input Modules Troubleshooting

Troubleshooting unexpected status LED behavior in binary inputs.

Relay Output Modules Troubleshooting

Resolving issues where relay outputs are unexpectedly unpowered.

Floating Output Modules Troubleshooting

Troubleshooting floating outputs being unexpectedly unpowered.

Appendices and System Grounding

Appendix 1: System Protective Earth Grounding

Guidelines for system protective earth grounding according to SELV and EN60204-1.

Appendix 2: Remote Communications

Connecting modems or ISDN adapters for remote communications.

Modem Setup Parameters

Configuration settings for standard, special, and in-house modem behaviors.

Westermo TD-33 Setup Parameters

Specific setup parameters and dip switch settings for the Westermo TD-33 modem.

Appendix 3: Sensor Characteristics

Temperature and resistance data for various sensors (BALCO 500, NTC 20k, PT1000, etc.).