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Honeywell 5701 User Manual

Honeywell 5701
213 pages
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Sieger System 57
5701 Control System
Operating Instructions

Table of Contents

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Honeywell 5701 Specifications

General IconGeneral
BrandHoneywell
Model5701
CategoryControl Systems
LanguageEnglish

Summary

CHAPTER 1 - SYSTEM CONCEPT

1. PRINCIPAL FEATURES

Key features of the 5701 Series Control System, including channel capacity and input types.

2. CONSTRUCTION

Describes the physical construction, rack widths, and component layout of the system.

CHAPTER 2 - SYSTEM DESCRIPTION

1. INTRODUCTION

Overview of the microprocessor-based 5701 Series Control System for gas detection.

2. RACKS

Details the four standard rack configurations and their internal structure.

3. CABINETS

Describes the two wall-mounted cabinets used to house the system racks.

4. SINGLE CHANNEL CONTROL CARDS

Explains the functionality, types, and front panel layout of the 5701 Single Channel Control Card.

5. FIELD INTERFACE AND RELAY CARDS

Details the interface cards and various relay cards for connecting sensors and outputs.

6. ENGINEERING CARD

Describes the Engineering Card's role in system configuration, maintenance, and status indication.

7. DC INPUT CARD

Explains the DC Input Card's function for power distribution and isolation.

8. AC TO DC POWER SUPPLY UNITS

Details the types, upgrades, and connections for AC to DC power supply units.

9. FRONT PANEL BLANKING PANEL

Describes the blank panels used to fill unused single channel control card spaces.

CHAPTER 3 CONTROLS AND FACILITIES

1. INTRODUCTION

Introduces operational and engineering facilities for gas detection system maintenance.

2. SINGLE CHANNEL CONTROL CARD

Details the front panel layout and subdivisions of the Single Channel Control Card.

3. ENGINEERING CARD

Explains the Engineering Card's function and LED indicators for status.

CHAPTER 4 - INSTALLATION INSTRUCTIONS

1. INTRODUCTION

Summarizes the System 57 controller installation procedures.

2. UNPACKING

Instructions for unpacking and checking the received equipment for damage or deficiencies.

3. LOCATION

Guidelines for installing the control system in a safe and suitable area with adequate ventilation.

4. CABLING

Specifies requirements for routing, screening, and resistance of sensor and power cables.

5. POWER REQUIREMENTS

Details how to calculate the system's total power requirement based on components.

6. VENTILATION

Discusses thermal planning and ventilation requirements for the system to prevent overheating.

7. PRELIMINARIES

Ensures compatibility of control cards, sensors, and power supply units with system requirements.

8. CABINET INSTALLATION

Step-by-step guide for securing cabinets and installing racks and power supplies.

9. PANEL INSTALLATION

Instructions for cutting apertures and installing racks into panels according to dimensions.

10. RACK INSTALLATION

Details how to mount racks into standard 19" mounting frames securely.

11. SENSOR INSTALLATION

Provides general guidelines, placement, and line resistance considerations for sensor installation.

12. CONTROL CARD SENSOR DRIVE MODULE CONFIGURATION

Explains how to set configuration links for sensor drive modules on control cards.

13. SENSOR CONNECTIONS

Describes specific wiring connections for various sensor types to interface/relay cards.

14. OUTPUT CONNECTIONS

Details relay output configurations and analogue output connections.

15. REMOTE INPUT CONNECTIONS

Explains configuration of remote reset and inhibit inputs for control cards.

16. DC POWER CONNECTIONS

Details connection methods for site DC supply and battery backup to the DC Input Card.

17. AC TO DC POWER SUPPLY UNIT CONNECTIONS

Describes AC/DC power supply unit connections, wiring, and grounding.

18. UPGRADING THE AC TO DC POWER SUPPLY UNITS

Instructions for upgrading power supply units to higher wattage by adding modules.

CHAPTER 5 - COMMISSIONING AND MAINTENANCE INSTRUCTIONS

1. GENERAL

Guide for commissioning and maintenance with a single power supply connection.

2. START UP PROCEDURE

Step-by-step procedure for safely starting up the system and checking voltages.

3. CALIBRATION

Procedures for sensor calibration, including zero and span adjustments.

4. MAINTENANCE

Annual checks and general maintenance procedures for system integrity and cleanliness.

5. ERROR CODES

Lists and explains system error codes, their meanings, causes, and fault signals.

6. FAULT FINDING

Provides a guide to diagnosing and resolving common system faults based on indicators.

CHAPTER 6 - OPERATING INSTRUCTIONS

1. GENERAL

Introduces operating instructions for general system use without the Engineering Key.

2. USER OPERATING ROUTINES

Outlines user-accessible operations like channel reset, select, and view alarms.

3. CONTROL CARD

Details basic control card operations like reset, select, and deselect using the front panel.

4. ENGINEERING CARD

Explains how to use Engineering Card functions for viewing data and settings without the key.

CHAPTER 7 - ENGINEER'S OPERATING INSTRUCTIONS

1. GENERAL

Introduces engineer-specific functions unlocked by the Engineering Key for system setup.

2. ENGINEERING OPERATING ROUTINES

Lists engineering tasks like channel inhibit, calibration, and monitoring accessible via Engineering Card.

3. UNLOCKING THE ENGINEERING CARD

Procedure for unlocking the Engineering Card using the Engineering Key.

4. SELECTED CARD OPERATIONS

Describes how to manipulate values and confirm settings using card push-buttons.

5. CHANNEL INHIBIT

Explains how to enable/disable channel inhibit locally or remotely.

6. ALARM CONFIGURATION AND RELAY TEST

Details setting alarm thresholds and performing relay tests for system alarms.

7. CATALYTIC SENSOR BRIDGE CURRENT ADJUSTMENT

Procedure for adjusting the bridge current for catalytic sensors.

8. ZERO SIGNAL CALIBRATION

Steps for performing zero signal calibration on sensors in a gas-free atmosphere.

9. SPAN SIGNAL CALIBRATION

Steps for performing span signal calibration on sensors using span gas.

10. FIRST TIME SPAN SIGNAL CALIBRATION

Specific procedure for initial span calibration of new sensors.

11. SENSOR SIGNAL MONITORING

How to monitor live sensor signal values (bridge voltage or loop current).

12. SETTING THE CLOCK/CALENDAR

Procedure for setting the system's internal clock and calendar date.

13. MAINTENANCE OPERATING ROUTINES

Refers to maintenance procedures detailed in Chapter 6, Section 4.8.

CHAPTER 8 - SPECIFICATION

1. APPROVALS AND STANDARDS

Lists compliance standards and certifications for the system, including ATEX.

2. ENVIRONMENTAL

Specifies operating and storage temperature, and humidity limits.

3. RFI/EMC CONFORMITY

Details RFI/EMC compliance standards and special conditions.

4. POWER SUPPLIES

Details power consumption, DC, and AC power supply specifications.

5. INDIVIDUAL MODULE PARAMETERS

Provides specifications for various system modules like interface/relay cards, control cards, etc.

6. CABINET ASSEMBLIES

Specifies material, weight, and gland entries for cabinet assemblies.

7. RACK ASSEMBLIES

Lists components, material, and weight for different rack assemblies.

8. POWER SUPPLY UNITS

Details specifications for AC to DC power supply units, including dimensions and current.

CHAPTER 9 - ORDERING INFORMATION

5701 Control System Parts - Sheet 1

Diagram showing part numbers for system components like control and relay cards.

5701 Control System Parts - Sheet 2

Diagram showing part numbers for cabinets, racks, and power supply units.

CHAPTER 10 -SPECIAL CONDITIONS FOR SAFE USE ACCORDING TO EC-TYPE EXAMINATION CERTIFICATE BVS 04 ATEX G 001 X

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