Assembly
8 www.honeywellgenerators.com HW5500/HW5500E/HW5500EL/HW5500L Portable Electrical Generator Owner’s Manual
Step 2: Install Wheel Axle and Wheels
1. Install wheel axle brackets to frame using 16 mm long
full-thread hex flange bolts and serrated flange nuts.
1A. Install pre-attached bracket to frame first.
1B. Install other bracket (included in hardware bag) to
frame.
On each end of axle:
2. Slide and push wheel onto axle until it fits snug
against washer.
Axle brackets are offset (one side longer than the other),
place with the short side up during installation.
3. Slide a washer onto axle.
4. Slide cotter pin into pre-drilled hole until fully seated.
5. Using needle-nose pliers, bend each end of cotter pin
in opposing directions to secure wheel to axle.
6. Return generator to upright position (so that wheels
and leg supports are touching the ground).
To install wheel assembly, you will need:
Wheel axle (1)
M8 x 16 mm long full-thread hex flange bolts (4)
M8 serrated flange nuts (4)
Axle bracket
*
(1)
* Two brackets are needed to install wheel axle. One bracket
comes already attached to wheel axle; other bracket is included
in wheel kit box.
Wheels (2)
M16 x 30 mm OD x 2 mm washers (2)
Cotter pins (2)
13 mm open end wrench
†
Socket wrench with 13 mm socket
†
† Not included.
Needle-nose pliers
†
FIGURE 8: Wheel Axle Attached to Generator
FIGURE 9: Slide Wheel onto Wheel Axle
FIGURE 10: Cotter Pin Installation
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