EasyManua.ls Logo

Honeywell Generator - User Manual

Honeywell Generator
28 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
855-GEN-INFO
INSTALLATION
GUIDELINES
Air-cooled Generators
Question and Answer IconNeed help?

Do you have a question about the Honeywell Generator and is the answer not in the manual?

Honeywell Generator Specifications

General IconGeneral
BrandHoneywell
ModelGenerator
CategoryPortable Generator
LanguageEnglish

Summary

Introduction

Read this Manual Thoroughly

Emphasizes the importance of reading the manual for safe and proper operation.

Operation and Maintenance

Details responsibilities for safe operation and routine maintenance.

How to Obtain Service

Provides information on how to contact dealers for service and support.

Safety Symbols and Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE symbols.

Safety Rules

General Hazards

Covers general safety precautions for operating and maintaining the generator.

Electrical Hazards

Details the dangers associated with electrical shock from the generator.

Fire Hazards

Provides safety measures to prevent fire risks associated with the generator.

General Information

Explosion Hazards

Highlights risks related to flammable gases and potential explosions.

Standards Index

Lists relevant industry standards and codes for generator installation.

Unpacking and Inspection

Guides users on how to unpack and inspect the generator for damage.

Before You Begin

Advises on necessary checks and permits before starting installation.

Site Preparation and Generator Placement

Locate Mounting Area

Guides on selecting a suitable location near the transfer switch with adequate service access.

Unit Placement and Airflow

Advises on positioning the unit to prevent vent blockage and ensure proper airflow.

Inspect for Shipping Damage

Instructs on checking the generator for any damage incurred during shipping.

Use Appropriate Lifting Equipment

Emphasizes using lifting equipment with sufficient capacity and proper straps.

Set Generator on Pad and Level

Details how to place the generator on the prepared pad and ensure it is level.

Connect Ground Strap

Explains how to connect the generator to an approved earth ground.

Check Engine Oil Level

Guides on checking and filling the engine oil to the correct level.

Converting to LP Vapor

Installing and Connecting Gas Lines

Adhere to Safety and Codes for Gas Lines

Stresses adherence to safety, codes, and using approved materials for gas line connections.

Install Manual Shutoff Valve

Recommends installing an external manual shutoff valve on the fuel line.

Install Gas Pressure Monitoring T-fitting

Instructs on installing a T-fitting for gas pressure monitoring and a sediment trap.

Use Approved Flexible Fuel Line

Advises using UL Listed or AGA-approved flexible fuel lines to absorb vibration.

Proper Flexible Fuel Line Installation

Explains the importance of correct flexible fuel line installation to prevent damage and ensure fuel flow.

Check Gas Pressure

Guides on checking gas pressure at regulator ports for proper generator operation.

Close Manual Shutoff Valve

Instructs to close the manual shutoff valve after checking gas pressure.

Generator Activation

Activation Chart

Provides step-by-step instructions and troubleshooting for generator activation.

Choose Language

Instructions for selecting the desired language for the activation process.

Initiate Activation Process

Guides on starting the activation sequence or running in manual mode.

Obtain Activation Code

Provides website and phone number to obtain the necessary activation code.

Enter Activation Code

Step-by-step guide to entering the activation passcode using arrow keys and Enter.

Set Exercise Time

Instructions for setting the exercise hour and minute for generator testing.

Activation Troubleshooting

Offers solutions for common issues like incorrect passcode entry.

Generator Connections

Prepare Connection Area

Covers removing covers, feeding wires, and preparing the breaker access.

Connect Power Leads to Breaker

Guides on connecting the main power leads to the circuit breaker lugs.

Connect Ground Wire

Explains how to connect the equipment ground wire to the ground bus bar.

Connect Neutral Wire

Details connecting the white neutral wire to the neutral bus bar.

Appendix A: Transfer Switch Installation and Testing

Prepare for Transfer Switch Installation

Covers shutting off power, reading manuals, and mounting the transfer switch.

Connect Control Wires

Details connecting control wires to specific terminals, emphasizing separation.

Avoid Improper Control Wire Connections

Warns against incorrect control wire connections that could damage the control board.

Secure External Breaker Box (10-20 kW)

Instructions for securing the external breaker box using a provided metal hasp.

Battery Installation

Guides on selecting and installing the correct battery for the generator.

Select Recommended Battery

Advises referring to the owner's manual for the appropriate battery specifications.

Follow Battery Installation Procedures

Emphasizes following safety precautions and manual instructions during battery installation.

Ensure Proper Wiring Compliance

Stresses using correct wire size and type, conforming to codes and regulations.

Refer to Transfer Switch Schematics

Advises consulting schematics in the transfer switch manual for connections.

Understand Open Transition Switch

Explains the function of open transition switches in preventing electrical feedback.

Selected Circuit Coverage

Describes a setup where the generator powers only designated circuits.

Whole-House Circuit Coverage

Explains a setup where the generator backs up all electrical loads in the panel.

Service Rated Transfer Switch Installation

Details the installation of a service-rated transfer switch as the main service.

Grounding in Service Rated Switch

Explains how grounding is handled in a service-rated switch setup.

Electrical Connections

Provides detailed steps for making electrical connections to the transfer switch.

Connect Power Leads to Lugs

Guides on connecting generator and utility power leads to the transfer switch lugs.

Connect Neutral Wires

Explains connecting neutral wires from utility and generator to the neutral lug.

Connect Control Wires to Terminals

Details connecting generator control wires to designated terminals.

Connect Ground Wires

Covers connecting equipment ground wires from both sources to the ground lug.

Torque Lugs to Specification

Emphasizes supporting lugs and torquing them to the specified values.

Operational Testing

Outlines the step-by-step process for testing the generator and transfer switch system.

Verify RTSD Switch Terminations

Advises checking terminations before re-energizing the utility after RTSD switch installation.

Turn Off Main Utility Breaker

Instructs to switch off the main utility breaker before proceeding with testing.

Check Utility Voltage

Guides on checking line-to-line and line-to-neutral voltages from the utility.

Turn Off Generator Breaker

Instructs to turn off the generator's main breaker and set the mode switch to OFF.

Ensure Utility Power is OFF

Verifies utility power is off and individual circuit breakers are in the OFF position.

Manually Position Transfer Handle

Details manually moving the transfer handle to the standby power position.

Start Generator in Manual Mode

Guides on starting the generator manually and turning on its main breaker.

Verify Generator Voltage and Frequency

Advises checking generator voltage and frequency for correctness.

Shut Down Generator

Instructs to turn off the generator's main breaker and set the mode switch to OFF.

Move Transfer Handle to Utility Position

Guides on moving the transfer handle to the utility position while utility power is off.

Turn On Utility Power

Instructs to close the main breaker to restore utility power.

Set Generator to AUTO Mode

Details switching the generator's main breaker ON and setting the mode to AUTO.

Test Automatic Start on Utility Failure

Verifies the generator starts automatically after a utility line interrupt.

Test Automatic Transfer to Utility

Confirms that power is automatically transferred back to the utility when it is restored.

Test Load Acceptance

Simulates utility failure to start the generator and tests load acceptance by closing breakers.

Recheck Gas Pressure Under Load

Advises rechecking gas pressure while the generator is under full load.

Restore Utility Power

Instructs to turn the utility breaker ON to restore power to the home.

Allow Engine Cool Down

Explains the engine cool-down process after utility power is restored.

Test Priority Load Transfer

Simulates utility failure again to test priority load transfer to the generator.

Final Utility Power Restoration

Instructs to close the main breaker to restore utility power and allow the engine to shut off.

Appendix B: Digital Load Management (DLM)

Connect Air Conditioner Control

Guides on connecting the thermostat and air conditioner to DLM terminals.

Connect Second Air Conditioner

Instructions for connecting a second air conditioner to the DLM module.

Connecting Load Shed Module (LSM)

Details how to connect Load Shed Modules to control loads via 24 Vac or 120 Vac contactors.

LSM Sequence of Operation

Describes the load shedding sequence based on priority levels and overloads.

Control Air Conditioner Load

Provides specific wiring instructions for controlling air conditioners with the LSM.

Control Separate Contactor Loads

Explains how to use DLM with separate contactors to control various loads.

Appendix D: Setting the Automatic Exercise Function

Use Installation Assistant

Explains how the Installation Assistant guides through setting date, time, and exercise schedule.

Change Exercise Schedule

Instructs how to access the menu to edit the exercise day and time.

Navigate to Edit Exercise Time

Details using arrow keys and enter to navigate and set the exercise time.

Set Weekly Exercise Schedule

Explains how the generator exercises weekly at the set time and date.

Low Speed Exercise Feature

Notes that the low speed exercise feature, if equipped, is factory enabled.

Functional Tests and Adjustments

Covers inspection and functional testing of the transfer switch installation.

Electrical Data

Engine Compartment Wiring

Shows wiring connections within the generator's engine compartment.

Stator Connections

Illustrates the electrical connections related to the generator's stator.

Governor Actuator Wiring

Depicts the wiring for the governor actuator system.

Field Boost Diode Connections

Shows the wiring associated with the field boost diode.

Control Panel Wiring

Illustrates the wiring connections for the generator's control panel.

Main Controller Connections

Details the connections to the main controller circuit board.

15 kW Wiring Schematic

Provides the detailed wiring diagram and schematic for the 15kW generator model.

Customer Connect Area Wiring

Shows the wiring connections in the area designated for customer hookup.

Wiring Diagram Legend

Explains the symbols and abbreviations used in the wiring diagrams.

20 kW Wiring Schematic

Provides the detailed wiring diagram and schematic for the 20kW generator model.

LED Board Connections

Illustrates the wiring connections for the generator's LED status board.

10 kW Wiring Schematic

Provides the detailed wiring diagram and schematic for the 10kW generator model.

10 kW Engine Compartment Wiring

Shows wiring connections within the 10kW generator's engine compartment.

10 kW Stator Connections

Illustrates the electrical connections related to the 10kW generator's stator.

10 kW Governor Actuator Wiring

Depicts the wiring for the 10kW generator's governor actuator.

10 kW Field Boost Diode

Shows the wiring associated with the 10kW generator's field boost diode.

10 kW Control Panel Wiring

Illustrates the wiring connections for the 10kW generator's control panel.

10 kW Main Controller Connections

Details the connections to the 10kW generator's main controller.

10 kW Customer Connect Area Wiring

Shows the wiring connections in the 10kW generator's customer hookup area.

10 kW LED Board Connections

Illustrates the wiring connections for the 10kW generator's LED status board.

Related product manuals