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Honeywell RM7895C1020 User Manual

Honeywell RM7895C1020
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INSTALLATION INSTRUCTIONS
32-00156-03
SIL
3
Capable
Edition 03.20 · 32-00156-03 · EN
APPLICATION
The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D are micro-
processor-based integrated burner controls for automatically
fired gas, oil, or combination fuel single burner applications.
They are intended to replace the R4795 and R7795 Primary
Controls. The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D
systems consist of a relay module, subbase, amplifier, and
purge card. Options include: 2-line VFD (see document 65-
0090-6) or 4-line LCD (see document 32-00110-01) Key-
board Display Module, Personal Computer Interface, Data
ControlBus™ Module, remote display mounting, expanded
annunciator and Combustion System Manager® Software.
Functions provided by the RM7895A,B,C,D/EC7895A,C;
RM7896A,B,C,D include automatic burner sequencing, flame
supervision, system status indication, system or self-diagnos-
tics and troubleshooting. The RM7896 provides a postpurge
function.
This document covers the following 7800 Series Relay
Modules:
1000-Series 2000-Series
RM7895A1014 RM7895A2014
RM7895A1048 RM7895A2048
RM7895B1013 RM7895B2013
RM7896A1012 RM7896A2012
RM7895C1020 RM7895C2020
RM7895C1012 RM7895C2012
RM7895D1011 RM7895D2011
RM7896C1010 RM7896C2010
RM7896D1019 RM7896D2019
EC7895A1010 EC7895A2010
EC7895C1000 EC7895C2000
RM7895A,B,C,D/EC7895A,C;
RM7896A,C,D
7800 SERIES Relay Modules
This document provides installation and static checkout in-
structions. Other applicable publications are:
Publication
No.
Product
32-00110 S7800A2142 4-line LCD Keyboard Display
Module Product Data
32-00166 204729A/C KDM NEMA4 Covers for 4-line
LCD KDM
32-00235 R7824, R7847, R7848, R7849, R7861,
R7886 Flame Amplifiers for the 7800
SERIES Product Data
65-0084 Q7800A,B 22-Terminal Wiring Subbase
Product Data
65-0090 S7800A Keyboard Display Module Product
Data
65-0091 S7810A Data ControlBus™ Module
Product Data
65-0095 S7820 Remote Reset Module Product Data
65-0097 221729C Dust Cover Packing Instructions
65-0131 221818A Extension Cable Assembly
Product Data
65-0228 S7810B Multi-Drop Switch Module
Product Data
65-0229 7800 SERIES Relay Modules Checkout
and Troubleshooting Product Data.
65-0249 S7810M ModBus Module (For CE ,
Modbus module S7810M1029 only).
65-0295 50023821-001/2 KDM NEMA4 Covers for
classic 2-line VFD KDM
65-0089 ST7800A,C Plug-In Purge Timer
SPECIFICATIONS
Electrical Ratings (See Table 3):
Voltage and Frequency:
RM7895/RM7896: 120 Vac (+10/-15%), 50/60 Hz (±
10%).
EC7895A,C: 220-240 Vac (+10%/-15%), 50/60 Hz
(±10%)
Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A Fast Blow, type SC or equiv-
alent.
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Honeywell RM7895C1020 Specifications

General IconGeneral
ModelRM7895C1020
SeriesRM7895
Voltage120 VAC
Control TypeMicroprocessor-based
Flame Signal AmplifierYes
Mounting TypeSurface mount
Terminal TypeScrew terminals
TypeFlame Safeguard Control
Frequency50/60Hz
Flame Rod or UV AmplifierUV Amplifier
Contact FormSPDT
Contact Rating5A @ 120VAC
Operating Temperature-40°C to 60°C
Weight2.0 lbs
ApprovalsUL, CSA

Summary

Application Overview

Installation Instructions Overview

Product Specifications

Environmental and Operating Ratings

Details operating and storage temperature, humidity, and vibration limits.

Product Approvals and Certifications

Lists safety and regulatory approvals like UL, CSA, EAC, and FCC.

Installation

Installation Location Considerations

Guidance on suitable placement, avoiding moisture and vibration.

Wiring Subbase Mounting

Instructions for securely mounting the wiring subbase.

Subbase Wiring Information

Notes on different subbase models and their compatibility with relay modules.

Relay Module and Subbase Compatibility

Explains compatibility between 1000/2000 series modules and subbases.

Final Wiring and Pre-Test Checks

Static Checkout

Recommended Test Equipment

Lists essential tools like voltmeter and jumper wires for testing.

Static Checkout General Instructions

Guidelines for performing static checkout tests correctly and safely.

Mounting

Key Technical Features

Safety Shutdown Conditions

Lists conditions that trigger a safety shutdown or lockout of the relay module.

Operating Sequence Periods

Standby Period Operation

Describes the standby phase and its conditions for proceeding.

Prepurge Period Operation

Details the prepurge sequence, including airflow lockout and timing.

Pilot Flame Establishing Period (PFEP)

Covers PFEP, pilot valve, ignition, and flame proving requirements.

Main Flame Establishing Period (MFEP)

Explains MFEP, main valve energization, and flameout response.

Sequence of Operation

Initiate Sequence

Describes the initial state after power-up, including voltage checks.

Standby State

Explains conditions to transition from standby to prepurge.

Normal Start-Up Prepurge

Details normal prepurge timing and airflow interlock logic.

Ignition Trials

Covers pilot and main flame establishing periods and their conditions.

Run Period

Describes normal burner operation and conditions for ending the run.

Post Purge Sequence

Outlines the post purge phase for RM7896 models.

Settings and Adjustments

Selectable Site-Configurable Jumpers

Explains the function and configuration of site-specific jumpers JR1, JR2, JR3.

Safety and Security

Physical Device Protection

Advises on protecting the device from unauthorized access and tampering.

Modbus & DDL Interface Security

License Agreement

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