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Honeywell RM7895C1012 - User Manual

Honeywell RM7895C1012
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INSTALLATION INSTRUCTIONS
32-00156-03
SIL
3
Capable
Edition 03.20 · 32-00156-03 · EN
APPLICATION
The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D are micro-
processor-based integrated burner controls for automatically
fired gas, oil, or combination fuel single burner applications.
They are intended to replace the R4795 and R7795 Primary
Controls. The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D
systems consist of a relay module, subbase, amplifier, and
purge card. Options include: 2-line VFD (see document 65-
0090-6) or 4-line LCD (see document 32-00110-01) Key-
board Display Module, Personal Computer Interface, Data
ControlBus™ Module, remote display mounting, expanded
annunciator and Combustion System Manager® Software.
Functions provided by the RM7895A,B,C,D/EC7895A,C;
RM7896A,B,C,D include automatic burner sequencing, flame
supervision, system status indication, system or self-diagnos-
tics and troubleshooting. The RM7896 provides a postpurge
function.
This document covers the following 7800 Series Relay
Modules:
1000-Series 2000-Series
RM7895A1014 RM7895A2014
RM7895A1048 RM7895A2048
RM7895B1013 RM7895B2013
RM7896A1012 RM7896A2012
RM7895C1020 RM7895C2020
RM7895C1012 RM7895C2012
RM7895D1011 RM7895D2011
RM7896C1010 RM7896C2010
RM7896D1019 RM7896D2019
EC7895A1010 EC7895A2010
EC7895C1000 EC7895C2000
RM7895A,B,C,D/EC7895A,C;
RM7896A,C,D
7800 SERIES Relay Modules
This document provides installation and static checkout in-
structions. Other applicable publications are:
Publication
No.
Product
32-00110 S7800A2142 4-line LCD Keyboard Display
Module Product Data
32-00166 204729A/C KDM NEMA4 Covers for 4-line
LCD KDM
32-00235 R7824, R7847, R7848, R7849, R7861,
R7886 Flame Amplifiers for the 7800
SERIES Product Data
65-0084 Q7800A,B 22-Terminal Wiring Subbase
Product Data
65-0090 S7800A Keyboard Display Module Product
Data
65-0091 S7810A Data ControlBus™ Module
Product Data
65-0095 S7820 Remote Reset Module Product Data
65-0097 221729C Dust Cover Packing Instructions
65-0131 221818A Extension Cable Assembly
Product Data
65-0228 S7810B Multi-Drop Switch Module
Product Data
65-0229 7800 SERIES Relay Modules Checkout
and Troubleshooting Product Data.
65-0249 S7810M ModBus Module (For CE ,
Modbus module S7810M1029 only).
65-0295 50023821-001/2 KDM NEMA4 Covers for
classic 2-line VFD KDM
65-0089 ST7800A,C Plug-In Purge Timer
SPECIFICATIONS
Electrical Ratings (See Table 3):
Voltage and Frequency:
RM7895/RM7896: 120 Vac (+10/-15%), 50/60 Hz (±
10%).
EC7895A,C: 220-240 Vac (+10%/-15%), 50/60 Hz
(±10%)
Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A Fast Blow, type SC or equiv-
alent.
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Honeywell RM7895C1012 Specifications

General IconGeneral
Voltage120 Vac
Control TypeMicroprocessor-based
Flame Rod AmplifierYes
Flame Signal Strength IndicatorLED Display
ModulationNo
Frequency50/60 Hz
TypeFlame Safeguard Control
Ignition TypeDirect Spark Ignition
ApplicationIndustrial Burners
Product TypeFlame Safeguard Control
SeriesRM7800 Series
Flame Failure Response Time4 seconds
ApprovalsUL, CSA
Contact FormDPDT
Terminal TypeScrew
Operating Temperature-40°C to 60°C
MaterialPlastic

Summary

Product Application

Installation Instructions Overview

Technical Specifications

Electrical Ratings and Load Capacity

Details electrical specifications including voltage, frequency, power, and load ratings.

Environmental Operating Conditions

Safety Integrity Level 3 Capability

Information regarding the Safety Integrity Level 3 capability of the relay module.

Product Approvals and Certifications

Lists the certifications and approvals obtained for the relay modules.

Installation Guidelines

Installation Location Considerations

Guidance on selecting a suitable location for installing the relay module, considering environmental factors.

Wiring Subbase Mounting

Instructions for properly mounting the wiring subbase for the relay module.

Subbase Wiring Compatibility

Series 1000 Subbase Compatibility

Details regarding the subbase models compatible with 1000-series relay modules.

Series 2000 Subbase Compatibility

Details regarding the subbase models compatible with 2000-series relay modules.

Relay Module to Subbase Compatibility

Information on compatibility between different series of relay modules and subbases.

Final Wiring and Pre-operation Checks

Static Checkout Procedures

Static Checkout Equipment

Lists the necessary equipment for performing static checkout procedures.

Static Checkout General Instructions

Provides general guidelines and steps for conducting static checkout tests.

Relay Module Mounting

Mounting System Components

Key Technical Features

Safety Shutdown and Lockout Triggers

Details conditions that trigger a safety shutdown or lockout in the relay module.

Burner Control Operation

Sequence of Operation Overview

Overview of the burner control operating sequences and their indications.

Initiate Sequence Details

Describes the initial power-up sequence and conditions for the relay module.

Standby Sequence Conditions

Details the conditions required for the relay module to start an operating sequence.

Prepurge Sequence

Explains the prepurge timing and conditions for starting the burner sequence.

Ignition Trial Periods

Covers the pilot and main flame establishing periods and related conditions.

Run Period Operation

Describes the conditions under which the burner operates in the run mode.

Post Purge Sequence

Details the post-purge sequence for the RM7896A,B,C,D models.

Run;Test Switch Functionality

Settings and Configuration

Configurable Jumpers and Safety

Explains the use and impact of site-configurable jumpers for safety and functionality.

Device Safety and Physical Protection

Provides guidance on physical protection and security measures for the device.

Interface Security and Protocols

End User License Agreement

Product Information and Support

Honeywell Press Information

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