HP Indigo Press WS4000 User Manual

filename: CA293-00600.doc page 1 of 221
hp indigo field change order
kit p/n:CA292-00550
HP Indigo press ws4000 Cluster 1
procedures
doc p/n: CA293-00600
This document applies to the following products/serial numbers:
HP Indigo press ws4000 serial nos. 2210002-22100122 & 110001
This document applies to the following parts/assemblies:
Cluster 1 assemblies
Software affected: ⌧yes no
Type of change: mandatory ⌧partial conditional
Supporting ECO:
configuration control
Revision Description Release date Reviewer
00 Initial release 15 Jan 04 Yossi Bahar
01 Press software installation only
option
15 Mar 04 Yossi Bahar
Responsible reviewer: Meir Kormian
NameHaim signature date
R&D reviewer: Haim Belinkov
Name signature date
Engineering reviewer: Ron Levkovits
Name signature date
Group manager: Aaron Lubelski
Name signature date
Documentation manager: Ronit Shugal
Name signature date
Written by: Asher Reichert
Name signature date
Configuration control: Charles Margy
Name signature date
Hewlett-Packard Company, Indigo Division, P.O. Box 150
Kiryat Weizmann, P.O. Box 150, Rehovot 76101, Israel
©Copyright Hewlett-Packard Company, 2003. All rights reserved.
CONFIDENTIALITY NOTICE
This document contains valuable trade secrets and confidential information of Hewlett-Packard Company. Nothing herein
may be copied, reproduced or distributed in any form or medium, or disclosed to any third party in any manner, without prior
written authorization of Hewlett-Packard Company. The copyright notice, which appears in this document, is purely
precautionary and shall not be deemed to constitute publication or intent to publish, in whole or in part.

HP Indigo Press WS4000 Specifications

General

Brand	HP
Model	Indigo Press WS4000
Category	Power Tool
Language	English

Summary

Document Overview and Notices

Configuration Control

Section detailing configuration control for the FCO.

Confidentiality Notice

Standard notice regarding document content confidentiality.

Introduction to Procedures

Purpose of the FCO

Explains the objective of the HP Indigo press ws4000 Cluster 1 procedures.

Components Included

Lists the assemblies and features in the upgrade kit.

Implementation and Prerequisites

Estimated Installation Time

Provides time estimates for software and hardware procedures.

Required Special Training

Details the training requirements for Customer Engineers.

Special Jigs and Tools

Lists specific tools needed for the procedures.

Prerequisites

Lists all conditions that must be met before starting.

Core Installation Procedures

Installing ILD Firmware Update

Steps for updating the ILD firmware on the press.

Replacing PLC Memory Cartridge

Instructions for replacing the PLC memory cartridge.

Downloading Software to Unidrives

Guide for downloading software using WinFlasher 3.

Programming Touch Screen

Steps for programming the press touch screen.

Software Installation (v6.2.1)

Guide for installing HP Indigo press software version 6.2.1.

Calibration and Scaling Procedures

Scaling Procedures

Instructions for scaling and substrate scaling correction.

Checking Ruler Accuracy

Steps to check the accuracy of the scaling job ruler.

Hardware Installation and Replacement

Hardware Configuration

Steps for configuring Cluster 1 hardware components.

Component Removal

Procedures for removing various press components.

Component Installation

Procedures for installing new press components.

Roller and Sensor Replacement

Steps for replacing output rollers and the web break sensor.

Post-Installation Procedures

General Post Installation Steps

Procedures to perform after installations are complete.

Corner Job Calibration

Steps to perform corner job calibration on the press.

Vacuum Box and Sensor Calibration

Procedures for calibrating vacuum box and web break sensors.

Final Assembly and Feedback

Second Transfer Knob Replacement

Procedure for replacing the second transfer adjustment knob.

FCO Feedback Form

Form for providing feedback on the FCO implementation.