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Husqvarna 272S User Manual

Husqvarna 272S
124 pages
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101 88 55-26
Workshop Manual
Husqvarna Chain Saws
Eng, front 96-09-13, 10.381

Table of Contents

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Husqvarna 272S Specifications

General IconGeneral
BrandHusqvarna
Model272S
CategoryChainsaw
LanguageEnglish

Summary

INTRODUCTION

General

Overview of the manual's purpose and content.

Updates

Information regarding manual revisions and service announcements.

Tools

Details on required special tools for maintenance procedures.

Layout

Explanation of how the manual's sections are structured.

Safety

Emphasizes the importance of reading and understanding safety precautions.

Target group

Identifies the intended audience for the workshop manual.

Use

Guidance on how to effectively use the workshop manual.

Repair of a specific sub-assembly

Steps for repairing individual components of the chainsaw.

Dismantling and reassembly of the entire chain saw

Procedure for taking apart and putting back together the whole chainsaw.

SAFETY REGULATIONS

General Instructions

Fundamental safety rules and workshop requirements.

Special instructions

Specific warnings and critical safety precautions during operation.

TECHNICAL DATA

TOOLS

Tools for all chain saws

List of general tools applicable to all models.

Tools for saws 36 and 41

Specific tools required for models 36 and 41.

Tools for saws 40, 45, 51 and 55

Specific tools required for models 40, 45, 51, and 55.

Tools for saws 42, 242 and 246

Specific tools required for models 42, 242, and 246.

Tools for saws 254, 257 and 262

Specific tools required for models 254, 257, and 262.

Tools for saws 61, 268 and 272

Specific tools required for models 61, 268, and 272.

Tools for saws 281 and 288

Specific tools required for models 281 and 288.

Tools for saws 394 and 3120

Specific tools required for models 394 and 3120.

SERVICE DATA

Saws 36 and 41

Technical specifications and data for models 36 and 41.

Saws 42, 242 and 246

Technical specifications and data for models 42, 242, and 246.

Saws 40 and 45

Technical specifications and data for models 40 and 45.

Saws 51 and 55

Technical specifications and data for models 51 and 55.

Saws 254 and 257

Technical specifications and data for models 254 and 257.

Saw 262

Technical specifications and data for model 262.

Saws 61, 268 and 272

Technical specifications and data for models 61, 268, and 272.

Saws 281 and 288

Technical specifications and data for models 281 and 288.

Saw 394

Technical specifications and data for model 394.

Saw 3120

Technical specifications and data for model 3120.

TROUBLE SHOOTING

Trouble shooting schematic

Diagram outlining common faults and their likely causes.

Starting

Solutions for problems related to starting the engine.

Idling (low rpm)

Solutions for issues occurring at low engine speeds.

High rpm

Solutions for problems encountered at high engine speeds.

Acceleration and retardation

Troubleshooting for issues with engine speed changes.

Low power

Solutions for reduced engine performance.

Will not ”four-stroke”

Diagnosing engine misfires or incomplete combustion.

Trouble shooting methods

General approaches and component-specific testing procedures.

SAFETY EQUIPMENT

Chain brake

Procedures for dismantling, cleaning, inspection, assembly, and checking the chain brake.

Chain catcher

Description and instructions for replacing the chain catcher.

Muffler

Steps for dismantling, cleaning, inspecting, and assembling the muffler.

Stop switch

Procedures for dismantling, cleaning, inspecting, and assembling the stop switch.

Throttle lock

Steps for dismantling, cleaning, inspecting, and assembling the throttle lock mechanism.

STARTER

Dismantling

Instructions for disassembling the starter unit.

Cleaning and Inspection

Guidance on cleaning and checking starter components.

Changing the ferrule

Specific procedure for replacing the starter ferrule.

Assembly

Instructions for reassembling the starter unit.

ELECTRICAL SYSTEM

Ignition system

Procedures for dismantling, cleaning, inspecting, and assembling the ignition system.

Fitting the spark plug cover

Specific step for installing the spark plug cover.

Stop switch

Instructions for handling the stop switch, referencing another section.

Handle heating

Description, troubleshooting, and testing of the electric handle heating system.

CENTRIFUGAL CLUTCH

Dismantling

Steps for removing the centrifugal clutch.

Cleaning and Inspection

Procedures for cleaning and inspecting clutch parts.

Assembly

Instructions for reassembling the centrifugal clutch.

LUBRICATION SYSTEM

Dismantling

Procedures for dismantling the oil pump for various saw models.

Dismantling the oil pump's worm gear

Specific steps to remove the oil pump's worm gear.

Cleaning and Inspection

How to clean and inspect oil pump components.

Assembly

Instructions for assembling the oil pump for various saw models.

Assembling the worm gear

Specific steps for assembling the oil pump's worm gear.

CARBURETTOR

Description

General explanation of the carburettor's function and parts.

Design

Overview of the carburettor's sub-systems.

Operation

Explanation of how the carburettor works in different modes.

Dismantling

Procedures for removing the carburettor from the saw.

Plugs

Instructions on removing carburettor plugs.

Semi fixed jet/fixed jet

Information about specific carburettor jet types.

Tillotson HS 228 B

Detailed assembly steps for the Tillotson HS 228 B carburettor.

Tillotson HS 255 B

Detailed assembly steps for the Tillotson HS 255 B carburettor.

Tillotson HS 260 A

Detailed assembly steps for the Tillotson HS 260 A carburettor.

Walbro HDA and HD

Detailed assembly steps for Walbro HDA and HD carburettors.

Walbro WJ

Detailed assembly steps for the Walbro WJ carburettor.

Walbro WG

Detailed assembly steps for the Walbro WG carburettor.

Walbro WT

Detailed assembly steps for the Walbro WT carburettor.

ZAMA C1Q-EL1

Detailed assembly steps for the ZAMA C1Q-EL1 carburettor.

Cleaning and Inspection

Procedures for cleaning and inspecting carburettor components.

Assembly

General instructions for reassembling the carburettor.

Plugs

Instructions for refitting carburettor plugs.

Semi fixed jet/fixed jet

Instructions for refitting specific carburettor jets.

Pressure testing

Method for performing a pressure test on the carburettor.

Refitting onto chain saw

Steps for reinstalling the carburettor onto the saw.

AIR FILTER

268K, 272K and 272S

Specific air filter information for models 268K, 272K, and 272S.

Prefilter

Description, cleaning, and oiling procedures for the prefilter.

Main filter

Description and maintenance of the main air filter.

TANK UNIT

Dismantling

Procedures for removing the fuel tank unit.

Cleaning and Inspection

How to clean and inspect the tank unit.

Assembly

Instructions for reinstalling the fuel tank unit.

ANTI-VIBRATION SYSTEM

Description

Explanation of the anti-vibration system's function.

Dismantling

Steps for removing the anti-vibration system components.

Assembly

Instructions for reassembling the anti-vibration system.

PISTON AND CYLINDER

Dismantling

Procedures for removing the piston and cylinder assembly.

Cleaning and Inspection

How to clean and inspect piston and cylinder parts.

Pressure test the decompression valve

Method for testing the decompression valve.

Faults and causes

Common issues related to piston and cylinder and their solutions.

Assembly

Instructions for reinstalling the piston and cylinder.

Pressure testing

Test procedure for the crankcase and cylinder.

CRANKCASE AND CRANKSHAFT

Dismantling

Procedures for splitting and dismantling the crankcase and crankshaft.

Cleaning and Inspection

How to clean and inspect crankcase and crankshaft components.

Assembly

Instructions for assembling the crankcase and crankshaft.

Bar bolts

Procedure for changing the bar bolts.

Changing the seals

Steps for replacing seals without splitting the crankcase.

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