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Husqvarna VITPILEN 401 2020 User Manual

Husqvarna VITPILEN 401 2020
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OWNER'S MANUAL 2020
VITPILEN 401
Art. no. 3402397en

Table of Contents

Questions and Answers:

Husqvarna VITPILEN 401 2020 Specifications

General IconGeneral
BrandHusqvarna
ModelVITPILEN 401 2020
CategoryMotorcycle
LanguageEnglish

Summary

Means of Representation

Symbols Used

Explains the meaning of symbols used throughout the manual for clear communication.

Formats Used

Details the typographical conventions and formats employed in the document.

Safety Advice

Use Definition – Intended Use

Defines the proper and intended use of the vehicle to ensure safety.

Misuse

Outlines dangers and consequences associated with using the vehicle improperly.

Safety Advice

Provides general guidance on following safety instructions for safe operation.

Degrees of Risk and Symbols

Explains hazard symbols and their associated risk levels for user awareness.

Tampering Warning

Warns against illegal modifications to the noise control system and vehicle design.

Safe Operation

Details essential practices for safe riding and operating the motorcycle.

Protective Clothing

Emphasizes the importance of wearing appropriate protective gear for riding safety.

Work Rules

Lists essential rules and procedures for performing maintenance and repairs safely.

Environment

Offers guidance on environmentally responsible use and disposal of vehicle materials.

Owner's Manual

Stresses the importance of reading and keeping the owner's manual for proper vehicle use.

Important Notes

Manufacturer and Implied Warranty

Clarifies warranty conditions and requirements for service to maintain validity.

Fuel, Auxiliary Substances

Provides notes on proper handling and use of fuels and auxiliary substances.

Spare Parts, Accessories

Advises on using approved spare parts and accessories for safety and performance.

Service

Highlights the importance of regular service for optimal operation and longevity.

Figures

Notes that manual figures may show special equipment or be simplified.

Customer Service

Directs users to authorized dealers for questions and support regarding the vehicle.

View of Vehicle

View of Vehicle, Front Left (Example)

Illustrates and labels key components of the motorcycle from the front-left view.

View of Vehicle, Rear Right (Example)

Illustrates and labels key components of the motorcycle from the rear-right view.

Serial Numbers

Vehicle Identification Number

Shows the location of the VIN, crucial for identification and registration.

Type Label

Indicates the location of the vehicle's type label containing important specifications.

Key Number

Explains how to find the key number for ordering spare keys and its importance.

Engine Number

Locates the engine number, essential for engine identification and service records.

Fork Article Number

Provides the location of the fork article number for parts identification.

Shock Absorber Article Number

Identifies the location of the shock absorber article number for parts lookup.

Controls

Clutch Lever

Describes the location and function of the clutch lever on the left handlebar.

Hand Brake Lever

Details the hand brake lever, located on the right handlebar for front brake control.

Throttle Grip

Explains the throttle grip's location and function on the right handlebar.

Switches on the Left Side of the Handlebar

Covers switches on the left handlebar, including high beam, light, and turn signals.

Switches on the Right Side of the Handlebar

Covers switches on the right handlebar, including the emergency OFF and start buttons.

Ignition and Steering Lock

Explains the function and positions of the ignition and steering lock system.

Locking the Steering

Details the procedure for locking the steering to secure the parked vehicle.

Unlocking the Steering

Describes how to unlock the steering to allow movement of the handlebars.

Opening Fuel Tank Filler Cap

Provides instructions on safely opening the fuel tank filler cap, including warnings.

Closing the Fuel Tank Filler Cap

Details the correct procedure for closing the fuel tank filler cap securely.

Seat Lock

Explains the location and operation of the seat lock, typically using the ignition key.

Tool Set

Indicates the location of the tool set, usually found under the seat.

Grab Handle

Describes the grab handle's purpose for maneuvering and passenger support.

Passenger Foot Pegs

Explains the folding mechanism of passenger foot pegs for different riding scenarios.

Shift Lever

Details the location and operation of the shift lever for gear changes.

Foot Brake Lever

Describes the location and function of the foot brake lever for rear brake activation.

Side Stand

Explains the location and use of the side stand for parking the motorcycle.

Combination Instrument

Combination Instrument Overview

Introduces the main instrument cluster and its attached components.

Activation and Test Sequence

Describes the activation process and the instrument's self-test sequence upon ignition.

Warning Indicators and System Alerts

Explains how various warnings and error messages are displayed to the rider.

Indicator Lamps Explanation

Details the meaning and function of various indicator lamps on the instrument panel.

Shift Warning Light Functionality

Explains the operation and configuration of the shift warning light for optimal gear changes.

Display Elements and Information

Describes the various display areas and the information they convey to the rider.

Fuel Level Display and Warnings

Details how the fuel level is shown and the associated low fuel level warnings.

Coolant Temperature Indicator

Explains the coolant temperature gauge and its overheating warnings.

Function Buttons for Display Control

Covers the MODE and SET buttons for navigating display modes and menus.

ABS Display and Mode Selection

Explains how to view and change the ABS operating mode.

Info Display for Messages

Describes the Info display for showing pending messages and warnings.

ODO, TRIP 1, and TRIP 2 Displays

Covers ODO, TRIP 1, and TRIP 2 displays for distance, fuel range, service, time, speed, F.C.

Adjusting ABS Mode

Guides on how to adjust the ABS mode between ROAD and SUPERMOTO.

Setting the Units

Explains how to set display units for distance and volume according to regional preferences.

Setting the Clock

Provides instructions for setting the 24-hour clock on the instrument display.

Adjusting Shift Speed RPM1

Details how to set the engine speed threshold for the first shift warning light.

Adjusting Shift Speed RPM2

Explains how to set the engine speed threshold for the second shift warning light.

Preparing for Use

Advice on Preparing for First Use

Offers crucial advice for initial vehicle preparation, safety, and familiarization.

Running in the Engine

Provides guidelines for the engine break-in period to ensure longevity.

Loading the Vehicle

Covers important considerations and warnings related to vehicle weight and load distribution.

Riding Instructions

Checks and Maintenance Measures When Preparing for Use

Lists essential pre-ride checks and maintenance tasks for safe operation.

Starting the Motorcycle

Details the correct procedure for starting the motorcycle engine safely.

Starting Off from a Standstill

Explains how to safely pull away and begin riding the motorcycle.

Easy Shift Operation

Describes the Easy Shift system for clutchless up and down gear shifting.

Shifting and Riding Techniques

Provides guidance on proper shifting, cornering, and general riding techniques.

Applying the Brakes

Explains the correct methods for applying both front and rear brakes effectively.

Stopping and Parking Procedures

Details safe procedures for stopping the vehicle and parking it securely.

Transport Guidelines

Offers advice and precautions for transporting the motorcycle.

Refueling the Motorcycle

Provides safety instructions and guidelines for refueling the fuel tank.

Service Schedule

Additional Information on Service

Offers supplementary details regarding service intervals and work scope.

Required Work and Intervals

Lists mandatory service tasks and their recommended intervals based on time or mileage.

Recommended Work and Intervals

Outlines recommended maintenance tasks and their suggested service intervals.

Tuning the Chassis

Fork/Shock Absorber Overview (Option: Adjustable Chassis)

Introduces the options for adjusting the chassis for riding style and load.

Adjusting Fork Compression Damping (Option: Adjustable Chassis)

Guides on how to adjust the fork's compression damping for desired suspension behavior.

Adjusting Fork Rebound Damping (Option: Adjustable Chassis)

Explains the process of adjusting the fork's rebound damping for suspension tuning.

Adjusting Shock Absorber Rebound Damping (Option: Adjustable Chassis)

Details how to adjust the rebound damping of the rear shock absorber.

Adjusting Shock Absorber Spring Preload (Option: Adjustable Chassis)

Guides on setting the spring preload for the shock absorber based on load.

Service Work on the Chassis

Raising the Motorcycle with the Rear Lifting Gear

Describes how to safely lift the motorcycle using rear lifting equipment.

Removing the Rear Motorcycle from the Lifting Gear

Explains the procedure for safely removing the motorcycle from rear lifting gear.

Lifting the Motorcycle with the Front Lifting Gear

Details the process for lifting the motorcycle using front lifting equipment.

Taking the Motorcycle off the Front Lifting Gear

Guides on safely lowering and removing the motorcycle from front lifting gear.

Cleaning Fork Leg Dust Boots

Explains how to clean the dust boots on the fork legs to maintain seal integrity.

Seat Removal Procedure

Details the steps required to remove the motorcycle seat.

Seat Mounting Procedure

Provides instructions for correctly installing the motorcycle seat.

Removing the Left Side Cover

Outlines the steps for removing the left side body panel.

Installing the Left Side Cover

Details the procedure for reinstalling the left side body panel.

Removing the Right Side Cover

Explains how to remove the right side body panel.

Installing the Right Side Cover

Provides instructions for reinstalling the right side body panel.

Removing the License Plate Bracket

Guides on how to remove the license plate bracket assembly.

Installing the License Plate Bracket

Details the procedure for installing the license plate bracket.

Removing the Front Spoiler

Explains how to remove the front spoiler component.

Fitting the Front Spoiler

Provides instructions for installing the front spoiler.

Checking for Chain Dirt Accumulation

Describes how to inspect the drive chain for dirt and grime buildup.

Cleaning the Chain

Details the process for cleaning the motorcycle's drive chain.

Checking Chain Tension

Explains how to check and measure the drive chain tension.

Adjusting Chain Tension

Guides on how to adjust the drive chain tension to the correct specification.

Checking Chain, Sprockets, and Engine Sprocket

Details how to inspect the chain and sprockets for wear.

Adjusting the Basic Position of the Clutch Lever

Guides on adjusting the free play in the clutch lever for optimal operation.

Brake System

Anti-lock Braking System (ABS) Overview

Explains the ABS system's components and general function.

Adjusting Hand Brake Lever Position

Guides on adjusting the hand brake lever's position for rider comfort and control.

Checking Brake Disc Condition

Details how to inspect brake discs for wear, damage, and thickness.

Checking Front Brake Fluid Level

Explains how to check the front brake fluid level and potential issues.

Adding Front Brake Fluid

Provides instructions and safety warnings for adding front brake fluid.

Checking Front Brake Linings

Details how to inspect the front brake pads for wear and thickness.

Checking Rear Brake Fluid Level

Explains how to check the rear brake fluid level and associated warnings.

Adding Rear Brake Fluid

Provides instructions and safety warnings for adding rear brake fluid.

Checking Rear Brake Linings

Details how to inspect the rear brake pads for wear and thickness.

Checking Foot Brake Lever Free Travel

Explains how to check the free play of the foot brake lever.

Adjusting Foot Brake Lever Free Travel

Guides on adjusting the free play of the foot brake lever to specification.

Wheels, Tires

Removing the Front Wheel

Details the procedure for safely removing the front wheel.

Installing the Front Wheel

Provides instructions for correctly installing the front wheel.

Removing the Rear Wheel

Explains the steps for safely removing the rear wheel.

Installing the Rear Wheel

Details the procedure for correctly installing the rear wheel.

Checking Rear Hub Damping Rubber Pieces

Guides on inspecting the rear hub damping rubbers for wear and damage.

Checking Tire Condition

Explains how to inspect tires for cuts, wear, and damage.

Checking Tire Pressure

Details the correct procedure for checking tire pressures for solo and passenger loads.

Checking Spoke Tension

Explains how to check the tension of the wheel spokes.

Using Tire Repair Spray

Advises on the proper use and limitations of tire repair spray in emergencies.

Electrical System

Removing the 12-V Battery

Provides step-by-step instructions for safely removing the 12-V battery.

Installing the 12-V Battery

Details the correct procedure for installing the 12-V battery.

Charging the 12-V Battery

Explains the proper methods and safety precautions for charging the 12-V battery.

Changing the Main Fuse

Guides on how to locate and replace the main fuse for the vehicle's electrical system.

Changing the ABS Fuses

Details the process for replacing fuses related to the Anti-lock Braking System (ABS).

Changing Fuses for Individual Power Consumers

Explains how to replace fuses for specific electrical components and accessories.

Checking Headlight Setting

Describes how to check the correct aiming and height of the headlight beam.

Adjusting Headlight Range

Guides on how to adjust the headlight's vertical aiming for optimal road illumination.

Diagnostics Connector Location

Indicates the location of the diagnostics connector for electronic system checks.

Front ACC1 and ACC2 Power Supplies

Identifies the location of front accessory power supply connections.

ACC2 Rear Power Supply Location

Indicates the location of the rear accessory power supply connection.

Cooling System

Cooling System Overview

Explains the basic function and components of the motorcycle's cooling system.

Checking Antifreeze and Coolant Level

Details the procedure for checking coolant level and antifreeze protection.

Checking the Coolant Level

Guides on verifying coolant levels in the compensating tank and radiator.

Draining the Coolant

Provides instructions for safely draining the coolant from the system.

Filling and Bleeding the Cooling System

Explains the process for refilling and removing air from the cooling system.

Changing the Coolant

Details the procedure for completely changing the coolant in the system.

Tuning the Engine

Checking Clutch Lever Play

Explains how to check the free play in the clutch lever before riding.

Adjusting Clutch Lever Play

Guides on adjusting the clutch lever's free play for optimal engagement.

Checking Shift Lever Basic Position

Details how to check the shift lever's resting position relative to the rider's boot.

Adjusting Shift Lever Basic Position

Guides on adjusting the shift lever's position for comfortable and effective shifting.

Service Work on the Engine

Checking the Engine Oil Level

Explains the correct procedure for checking the engine oil level.

Changing Engine Oil and Oil Filter, Cleaning Oil Screens

Details the process for performing an engine oil and filter change.

Adding Engine Oil

Guides on how to add engine oil and the recommended types.

Cleaning, Care

Cleaning the Motorcycle

Provides guidelines for safely and effectively cleaning the motorcycle.

Checks and Maintenance for Winter Operation

Outlines maintenance steps and precautions for storing or operating the motorcycle in winter.

Storage

Storage Procedures

Details the steps for properly preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Explains the necessary steps to take the motorcycle out of storage and prepare it for riding.

Troubleshooting

Technical Data

Engine Specifications

Lists detailed technical specifications for the motorcycle's engine.

Engine Tightening Torques

Provides a table of specific torque values for engine fasteners.

Capacities

Lists the fluid capacities for engine oil, coolant, and fuel.

Chassis Specifications

Details technical specifications related to the motorcycle's chassis components.

Electrical System Specifications

Lists technical data for the motorcycle's electrical system components.

Tire Specifications

Specifies the recommended tire sizes and types for the motorcycle.

Fork Specifications

Details technical data and adjustment ranges for the front fork suspension.

Shock Absorber Specifications

Lists technical data and adjustment ranges for the rear shock absorber.

Chassis Tightening Torques

Provides a table of specific torque values for chassis fasteners.

Substances

Brake Fluid Specifications

Details the required standards and recommended types for brake fluid.

Coolant Specifications

Lists requirements for coolant, including antifreeze protection and composition.

Engine Oil Specifications

Specifies the required standards and recommended types for engine oil.

Fork Oil Specifications

Details the type and specifications for fork oil.

Gasohol 95 E20 (RON 95) Fuel

Provides information and warnings regarding the use of Gasohol 95 E20 fuel.

Shock Absorber Fluid Specifications

Lists the type and specifications for shock absorber fluid.

Super Unleaded Fuel (ROZ 95/RON 95/PON 91)

Provides guidelines and warnings for using super unleaded fuel.

Auxiliary Substances

Chain Cleaner Recommendations

Lists recommended chain cleaners for motorcycle maintenance.

Fuel Additive Recommendations

Suggests recommended fuel additives for stabilizing fuel.

Long-Life Grease Recommendations

Lists recommended long-life greases for lubrication.

Motorcycle Cleaner Recommendations

Lists recommended cleaners for the motorcycle's exterior.

Paint Care Product Recommendations

Suggests products for maintaining painted surfaces.

Special Cleaner for Finishes

Recommends cleaners for various finishes like matte paint and plastic.

Street Chain Spray Recommendations

Lists recommended chain sprays for street use.

Universal Oil Spray Recommendations

Suggests recommended universal oil sprays for lubrication and protection.

Standards

JASO T903 MA2 Standard Explanation

Explains the JASO T903 MA2 standard for motorcycle engine oils.

SAE Viscosity Classification

Describes the SAE system for classifying oil viscosity.

Index of Special Terms

ABS Definition

Defines the Anti-lock Braking System (ABS).

Easy Shift Definition

Explains the function of the Easy Shift system.

OBD Definition

Defines On-Board Diagnosis (OBD) and its role in vehicle electronics monitoring.

List of Symbols

Yellow and Orange Symbols

Explains symbols indicating error conditions or active driving aids.

Green and Blue Symbols

Explains symbols that convey informational content or status.

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