Hydrovane HV22RS - User Manual

User Handbook
HV04 - HV45 Models (ACE)
Stationary Air Compressors
ST 16135-00 Iss E 05/2009
GB

Summary

Safety

General Health and Safety Precautions

Essential safety guidelines for installation, operation, and maintenance.

Before Working on Compressor

Critical safety steps to follow before performing any work on the compressor.

When Operating the Compressor

Important safety considerations during compressor operation.

Potential Oil Health Hazards

First Aid Measures

Product Information

Operating Temperatures

High Operating Temperatures

Technical Data HV04-HV07

Detailed technical specifications and performance data for HV04-HV07 models.

Technical Data HV11-HV22

Detailed technical specifications and performance data for HV11-HV22 models.

Technical Data HV30-HV45

Detailed technical specifications and performance data for HV30-HV45 models.

Installation and Commissioning

Positioning Your Compressor - Basic Requirements

Ventilation (Fig. 5.1)

Electrical Connections

Critical safety information and procedures for electrical hook-up.

Electrical Installation (Fig. 5.2)

Detailed instructions for performing the electrical installation safely.

Check Direction of Motor Rotation

Procedure to verify correct motor rotation before initial startup.

Operating Instructions

Introduction

Crucial safety warnings before operating the compressor.

Checking Procedure Before Starting

Essential pre-operation checks to ensure safe startup.

Compressor Operation

Starting - Automatic Mode

Step-by-step guide for starting the compressor in automatic mode.

Starting - Continuous Mode

Step-by-step guide for starting the compressor in continuous run mode.

Starting - Regulated Speed

Stopping - All Models

Instructions for safely stopping all compressor models.

Emergency Stop

How to use the emergency stop button for immediate shutdown.

LED Indicators (Fig 7.2)

Adjustments

Compressor Control (Fig. 8.1)

Customer Menu (P10)

Operating Mode (AUT;MO)

Pressure Adjustment - Single Speed

How to adjust load and unload pressures for single speed models.

Pressure Control - RS Compressors

Adjusting pressure settings specifically for RS compressor models.

Servo Valve (Fig. 8.2)

Detailed procedure for adjusting the servo valve for pressure control.

Servicing

Introduction

Safety warnings and general guidelines before performing service tasks.

Routine Service Schedule

Outlines minimum service requirements and intervals.

Check Compressor Operation

Check oil level (Fig. 9.1)

Basic Service

Step-by-step guide for performing a basic service procedure.

Oil Draining and Filter Replacement (Fig. 9.2 and Fig. 9.3)

Oil Draining

Oil Filter Replacement (Fig. 9.3)

Oil filling; Top-up (Fig. 9.3)

Air Filter Replacement (Fig. 9.2)

Oil Separator Replacement (Fig. 9.2)

Electrical Checks

Safety precautions and checks for electrical connections during servicing.

Servicing Requirements

Service Schedule: Fluid Force Red, Clear and HPO Oil

Fault Finding

Fault Finding

General introduction to the controller's fault monitoring system.

Shutdown Error (E)

Explains shutdown errors and the procedure to resolve them.

Alarm Error (A)

Run Inhibit Error (R)

Identifies errors that prevent the compressor from starting.

Service Alarm Error (A)

Fault Display Symbols

Hydrovane HV22RS Specifications

General

Model	HV22RS
Type	Rotary Screw
Power	22 kW
Motor Power	22 kW
Noise Level	68 dB(A)
Voltage	400 V
Frequency	50 Hz