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Hydrovane HV30 - User Manual

Hydrovane HV30
36 pages
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User Handbook
HV04 - HV45 Models (ACE)
Stationary Air Compressors
ST 16135-00 Iss E 05/2009
GB

Table of Contents

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Summary

Safety

General Health and Safety Precautions

Essential safety instructions to follow before installation, operation, maintenance, or repair.

Before Working on Compressor

Critical safety steps to take before performing any work on the compressor, including isolation.

When Operating the Compressor

Safety guidelines and warnings related to operating the compressor, including restart and hot surfaces.

First Aid Measures

First aid procedures for inhalation, skin contact, eye contact, and ingestion related to compressor operation.

Warnings, Cautions and Notes

Explanation of warning symbols (WARNING!, CAUTION!, NOTE!) used throughout the manual.

Installation and Commissioning

Positioning Your Compressor - Basic Requirements

Guidelines for correctly positioning the compressor/hypac unit for optimal operation and service access.

Ventilation (Fig. 5.1)

Instructions for ensuring adequate ventilation around the compressor for efficient cooling.

Electrical Connections

Critical safety warnings and requirements for connecting the compressor to the electrical power supply.

Electrical Installation (Fig. 5.2)

Detailed steps for electrical installation, including main fuse removal and cable connections.

Check Direction of Motor Rotation

Procedure to verify correct motor rotation direction to prevent serious compressor damage.

Operating Instructions

Introduction

Important safety warning and overview for authorized personnel operating the compressor.

Checking Procedure Before Starting

Pre-start checklist to ensure the compressor is ready and safe for operation.

Emergency Stop

Procedure for using the emergency stop button in critical situations.

Adjustments

Customer Menu (P10)

Step-by-step guide for accessing and modifying settings within the Customer Menu (P10).

Pressure Adjustment - Single Speed

Procedure for adjusting load and unload pressures on single speed compressors via the controller.

Pressure Control - RS Compressors

Guidelines for adjusting pressure settings on Regulated Speed (RS) compressors.

Servo Valve (Fig. 8.2)

Instructions for adjusting the servo valve to set or lower compressor pressure requirements.

Servicing

Introduction

Critical safety warnings and requirements for authorized personnel performing service work.

Routine Service Schedule

Overview of recommended service intervals based on running hours or time for minimum maintenance.

Oil Draining and Filter Replacement (Fig. 9.2 and Fig. 9.3)

Safety warnings and steps for draining oil and replacing oil filters.

Electrical Checks

Safety warnings and steps for checking electrical connections and components.

Fault Finding

Fault Finding

Introduction to the controller's fault monitoring system and error code identification.

Shutdown Error (E)

Explanation of shutdown errors, their codes, and the procedure for correction.

Run Inhibit Error (R)

Information on run inhibit errors that prevent motor start until the fault is resolved.

Summary

Safety

General Health and Safety Precautions

Essential safety instructions to follow before installation, operation, maintenance, or repair.

Before Working on Compressor

Critical safety steps to take before performing any work on the compressor, including isolation.

When Operating the Compressor

Safety guidelines and warnings related to operating the compressor, including restart and hot surfaces.

First Aid Measures

First aid procedures for inhalation, skin contact, eye contact, and ingestion related to compressor operation.

Warnings, Cautions and Notes

Explanation of warning symbols (WARNING!, CAUTION!, NOTE!) used throughout the manual.

Installation and Commissioning

Positioning Your Compressor - Basic Requirements

Guidelines for correctly positioning the compressor/hypac unit for optimal operation and service access.

Ventilation (Fig. 5.1)

Instructions for ensuring adequate ventilation around the compressor for efficient cooling.

Electrical Connections

Critical safety warnings and requirements for connecting the compressor to the electrical power supply.

Electrical Installation (Fig. 5.2)

Detailed steps for electrical installation, including main fuse removal and cable connections.

Check Direction of Motor Rotation

Procedure to verify correct motor rotation direction to prevent serious compressor damage.

Operating Instructions

Introduction

Important safety warning and overview for authorized personnel operating the compressor.

Checking Procedure Before Starting

Pre-start checklist to ensure the compressor is ready and safe for operation.

Emergency Stop

Procedure for using the emergency stop button in critical situations.

Adjustments

Customer Menu (P10)

Step-by-step guide for accessing and modifying settings within the Customer Menu (P10).

Pressure Adjustment - Single Speed

Procedure for adjusting load and unload pressures on single speed compressors via the controller.

Pressure Control - RS Compressors

Guidelines for adjusting pressure settings on Regulated Speed (RS) compressors.

Servo Valve (Fig. 8.2)

Instructions for adjusting the servo valve to set or lower compressor pressure requirements.

Servicing

Introduction

Critical safety warnings and requirements for authorized personnel performing service work.

Routine Service Schedule

Overview of recommended service intervals based on running hours or time for minimum maintenance.

Oil Draining and Filter Replacement (Fig. 9.2 and Fig. 9.3)

Safety warnings and steps for draining oil and replacing oil filters.

Electrical Checks

Safety warnings and steps for checking electrical connections and components.

Fault Finding

Fault Finding

Introduction to the controller's fault monitoring system and error code identification.

Shutdown Error (E)

Explanation of shutdown errors, their codes, and the procedure for correction.

Run Inhibit Error (R)

Information on run inhibit errors that prevent motor start until the fault is resolved.

Hydrovane HV30 Specifications

General IconGeneral
Max Pressure10 bar
Sound Level69 dB(A)
TypeRotary Vane
Weight380 kg
Voltage400V/50Hz

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