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Hydrovane HV15 - User Manual

Hydrovane HV15
36 pages
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User Handbook
HV04 - HV45 Models (ACE)
Stationary Air Compressors
ST 16135-00 Iss E 05/2009
GB

Table of Contents

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Summary

Safety Precautions for Hydrovane Compressors

General Health and Safety Precautions

Instructions for installation, operation, maintenance, and repair of the compressor unit.

Health and Safety at Work Act Compliance

Ensure compressor is handled by competent persons. Not for explosive atmospheres.

Safety Procedures Before Compressor Work

Isolator off, safety notices, pressure relief, zero gauge reading before maintenance.

Operating Safety Guidelines

Warnings during operation: automatic restart, hot surfaces, compressed air danger, PPE.

Hazard Symbols and Liability Disclaimer

Explains hazard symbols (warning, caution) and liability disclaimer.

Hydrovane Compressor Product Information

Managing High Operating Temperatures

Reasons for high temps (low oil, blocked cooler). Warnings at 107°C and auto-stop at 110°C.

Technical Data for HV04-HV07 Models

Performance, settings, installation, and electrical data for HV04, HV05, HV07, HV07RS models.

Technical Data for HV11-HV22 Models

Performance, settings, installation, and electrical data for HV11-HV22 and HV11RS-HV22RS models.

Technical Data for HV30-HV45 Models

Performance, settings, installation, and electrical data for HV30-HV45 and HV30RS-HV45RS models.

Installation and Commissioning Procedures

Compressor Positioning and Site Requirements

Site on firm, level surface. Ensure adequate access, away from dirt and impurities. Indoor environment.

Ventilation Requirements for Compressors

Position for good air-flow. Ensure warm air outlet is high and away from inlet. Operate in moderate temps.

Electrical Connections Safety

WARNING: Only qualified electricians. Ensure supply can sustain load. Use correct cable size.

Electrical Installation Guidelines

Remove main fuses. Connect to isolator. Connect cables to terminals L1, L2, L3 and earth.

Verifying Motor Rotation Direction

Verify motor rotation after connection. WARNING: Incorrect rotation causes serious damage.

Operating Instructions for Hydrovane Units

Introduction to Operating Procedures

WARNING: Only operated by trained persons for starting, stopping, and emergency procedures.

Pre-Start Checklist

Checklist: sight glass, plugs, oil leaks, air valve, emergency stop, mains supply.

Emergency Stop Procedure

Procedure for emergency stop. Button locks, controller flashes. Resetting the button.

Compressor Adjustments and Settings

Pressure Adjustment for Single Speed Models

Adjusting PU (unload) and PL (load) pressures. Setting servo valve pressure.

Servo Valve Adjustment Procedure

Procedure to adjust the servo valve for pressure control.

Hydrovane Compressor Servicing

Introduction to Servicing Procedures

WARNING: Only by trained personnel. Use genuine parts. Premium service kits available.

Basic Service Steps and Precautions

WARNING: Isolate compressor, lock isolator, fit safety notices. Check pressure gauge zero. Flushing advice.

Oil Draining and Filter Replacement

WARNING: Avoid hot oil. Gloves recommended. Procedure for draining oil and replacing filter.

Electrical Checks During Servicing

WARNING: Isolate supply. Check for overheating, tight connections, earthing.

Troubleshooting Hydrovane Compressor Faults

Shutdown Error Codes (E)

Stops compressor immediately or by normal sequence. Error condition must be corrected.

Run Inhibit Error Codes (R)

Prevents motor start until fault is located and corrected.

Summary

Safety Precautions for Hydrovane Compressors

General Health and Safety Precautions

Instructions for installation, operation, maintenance, and repair of the compressor unit.

Health and Safety at Work Act Compliance

Ensure compressor is handled by competent persons. Not for explosive atmospheres.

Safety Procedures Before Compressor Work

Isolator off, safety notices, pressure relief, zero gauge reading before maintenance.

Operating Safety Guidelines

Warnings during operation: automatic restart, hot surfaces, compressed air danger, PPE.

Hazard Symbols and Liability Disclaimer

Explains hazard symbols (warning, caution) and liability disclaimer.

Hydrovane Compressor Product Information

Managing High Operating Temperatures

Reasons for high temps (low oil, blocked cooler). Warnings at 107°C and auto-stop at 110°C.

Technical Data for HV04-HV07 Models

Performance, settings, installation, and electrical data for HV04, HV05, HV07, HV07RS models.

Technical Data for HV11-HV22 Models

Performance, settings, installation, and electrical data for HV11-HV22 and HV11RS-HV22RS models.

Technical Data for HV30-HV45 Models

Performance, settings, installation, and electrical data for HV30-HV45 and HV30RS-HV45RS models.

Installation and Commissioning Procedures

Compressor Positioning and Site Requirements

Site on firm, level surface. Ensure adequate access, away from dirt and impurities. Indoor environment.

Ventilation Requirements for Compressors

Position for good air-flow. Ensure warm air outlet is high and away from inlet. Operate in moderate temps.

Electrical Connections Safety

WARNING: Only qualified electricians. Ensure supply can sustain load. Use correct cable size.

Electrical Installation Guidelines

Remove main fuses. Connect to isolator. Connect cables to terminals L1, L2, L3 and earth.

Verifying Motor Rotation Direction

Verify motor rotation after connection. WARNING: Incorrect rotation causes serious damage.

Operating Instructions for Hydrovane Units

Introduction to Operating Procedures

WARNING: Only operated by trained persons for starting, stopping, and emergency procedures.

Pre-Start Checklist

Checklist: sight glass, plugs, oil leaks, air valve, emergency stop, mains supply.

Emergency Stop Procedure

Procedure for emergency stop. Button locks, controller flashes. Resetting the button.

Compressor Adjustments and Settings

Pressure Adjustment for Single Speed Models

Adjusting PU (unload) and PL (load) pressures. Setting servo valve pressure.

Servo Valve Adjustment Procedure

Procedure to adjust the servo valve for pressure control.

Hydrovane Compressor Servicing

Introduction to Servicing Procedures

WARNING: Only by trained personnel. Use genuine parts. Premium service kits available.

Basic Service Steps and Precautions

WARNING: Isolate compressor, lock isolator, fit safety notices. Check pressure gauge zero. Flushing advice.

Oil Draining and Filter Replacement

WARNING: Avoid hot oil. Gloves recommended. Procedure for draining oil and replacing filter.

Electrical Checks During Servicing

WARNING: Isolate supply. Check for overheating, tight connections, earthing.

Troubleshooting Hydrovane Compressor Faults

Shutdown Error Codes (E)

Stops compressor immediately or by normal sequence. Error condition must be corrected.

Run Inhibit Error Codes (R)

Prevents motor start until fault is located and corrected.

Hydrovane HV15 Specifications

General IconGeneral
ModelHV15
TypeRotary Vane
Max Pressure10 bar
Power5.5 kW
Air Flow Rate2.5 m³/min
Operating Pressure7 bar

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