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Hydrovane HV37 - User Manual

Hydrovane HV37
36 pages
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User Handbook
HV04 - HV45 Models (ACE)
Stationary Air Compressors
ST 16135-00 Iss E 05/2009
GB

Table of Contents

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Summary

Introduction

Model Range

Lists various Hydrovane ACE HV04-HV45 vertical range compressors and hypac models with their specifications.

Safety

General Health and Safety Precautions

General instructions for safe installation, operation, and maintenance of the compressor unit.

Before Working on Compressor

Safety procedures to follow before performing any work on the compressor, including electrical isolation.

When Operating the Compressor

Guidelines for safe operation, including automatic restarts, hot surfaces, and compressed air hazards.

Warnings, Cautions and Notes

Explanation of warning symbols used in the manual and their meanings for hazard identification.

Product Information

Technical Data HV04-HV07

Detailed technical specifications for HV04, HV05, HV07, and HV07RS models.

Technical Data HV11-HV22

Detailed technical specifications for HV11, HV15, HV18, HV22, and their RS variants.

Technical Data HV30-HV45

Detailed technical specifications for HV30, HV37, HV45, and their RS variants.

Installation and Commissioning

Positioning Your Compressor - Basic Requirements

Requirements for correctly positioning the compressor for installation, including firm surface and access.

Electrical Connections

Crucial safety warnings and instructions for electrical connections, to be performed by qualified electricians only.

Electrical Installation

Detailed steps and safety precautions for electrical installation, including fuse removal and cable connection.

Check Direction of Motor Rotation

Procedure to check and ensure correct motor rotation direction to prevent damage.

Operating Instructions

Checking Procedure Before Starting

Pre-start checks to ensure the compressor is ready for operation, including oil level and air leaks.

Emergency Stop

How to use the emergency stop button to immediately stop the compressor and the subsequent reset procedure.

Adjustments

Compressor Control

Overview of the Customer Menu (P10) for adjusting compressor parameters like pressure and timing.

Customer Menu (P10)

How to navigate and change settings within the Customer Menu, including parameter selection and value adjustment.

Pressure Adjustment - Single Speed

Procedure for adjusting load (PL) and unload (PU) pressures on single speed models via the controller.

Pressure Control - RS Compressors

How to adjust pressure settings for RS compressors, matching load and unload pressures with servo valve adjustment.

Servicing

Introduction

Safety warnings and prerequisites for performing servicing, emphasizing authorized and trained personnel.

Electrical Checks

Safety warnings and procedures for performing electrical checks, ensuring connections are tight and safe.

Fault Finding

Fault Finding

General introduction to the fault finding process, explaining error codes and their classification.

Shutdown Error (E)

Explanation of shutdown errors that stop the compressor immediately or prevent restart until corrected.

Summary

Introduction

Model Range

Lists various Hydrovane ACE HV04-HV45 vertical range compressors and hypac models with their specifications.

Safety

General Health and Safety Precautions

General instructions for safe installation, operation, and maintenance of the compressor unit.

Before Working on Compressor

Safety procedures to follow before performing any work on the compressor, including electrical isolation.

When Operating the Compressor

Guidelines for safe operation, including automatic restarts, hot surfaces, and compressed air hazards.

Warnings, Cautions and Notes

Explanation of warning symbols used in the manual and their meanings for hazard identification.

Product Information

Technical Data HV04-HV07

Detailed technical specifications for HV04, HV05, HV07, and HV07RS models.

Technical Data HV11-HV22

Detailed technical specifications for HV11, HV15, HV18, HV22, and their RS variants.

Technical Data HV30-HV45

Detailed technical specifications for HV30, HV37, HV45, and their RS variants.

Installation and Commissioning

Positioning Your Compressor - Basic Requirements

Requirements for correctly positioning the compressor for installation, including firm surface and access.

Electrical Connections

Crucial safety warnings and instructions for electrical connections, to be performed by qualified electricians only.

Electrical Installation

Detailed steps and safety precautions for electrical installation, including fuse removal and cable connection.

Check Direction of Motor Rotation

Procedure to check and ensure correct motor rotation direction to prevent damage.

Operating Instructions

Checking Procedure Before Starting

Pre-start checks to ensure the compressor is ready for operation, including oil level and air leaks.

Emergency Stop

How to use the emergency stop button to immediately stop the compressor and the subsequent reset procedure.

Adjustments

Compressor Control

Overview of the Customer Menu (P10) for adjusting compressor parameters like pressure and timing.

Customer Menu (P10)

How to navigate and change settings within the Customer Menu, including parameter selection and value adjustment.

Pressure Adjustment - Single Speed

Procedure for adjusting load (PL) and unload (PU) pressures on single speed models via the controller.

Pressure Control - RS Compressors

How to adjust pressure settings for RS compressors, matching load and unload pressures with servo valve adjustment.

Servicing

Introduction

Safety warnings and prerequisites for performing servicing, emphasizing authorized and trained personnel.

Electrical Checks

Safety warnings and procedures for performing electrical checks, ensuring connections are tight and safe.

Fault Finding

Fault Finding

General introduction to the fault finding process, explaining error codes and their classification.

Shutdown Error (E)

Explanation of shutdown errors that stop the compressor immediately or prevent restart until corrected.

Hydrovane HV37 Specifications

General IconGeneral
ModelHV37
TypeRotary Vane
Working Pressure7-10 bar
Max Pressure10 bar
Air Delivery1.5 m³/min
FAD1.5 m³/min
Free Air Delivery1.5 m³/min

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