Hydrovane V04 PUAS Series - User Manual

Parts List & Ser vice Man ual
V04 Models (PUAS, PURS, PUTS)
Stationary Air Compressors
ST16191-00A-07/2012

Summary

1.0 Introduction

1.1 Support

Information on parts lists and service, contact distributor for help.

1.2 Product Development

Hydrovane's policy of continual product improvement.

1.3 Quality Standards

Hydrovane Quality Management Systems approved to BS EN ISO 9001.

1.4 Model Range

Details of V04 50/60 Hz compressors and their model types.

1.5 Product Terminology

Explanation of model codes and terminology used in the manual.

1.6 Warnings, Cautions and Notes

Defines 'WARNING', 'CAUTION', and 'NOTE' for hazard identification.

1.7 Key to Symbols Used

Explains the meaning of symbols used in the parts book.

1.8 Torque Settings

Lists recommended torque settings for various thread sizes.

1.9 Service Kits

Information on using genuine Hydrovane parts and approved oils.

2.0 Testing and Adjustments

2.1 Introduction

Safety precautions and requirements for authorized personnel for service work.

2.2 Oil Temperature

Procedure to check oil temperature and its normal working range.

2.3 Air Output

Procedure to test air output pressure using a test nozzle.

2.4 Leakage Check

Instructions to examine seals, gaskets, and connections for leaks.

2.5 Minimum Pressure Valve

Procedure to check and set the minimum pressure valve.

2.6 Safety Valve Lift Pressure

Details on preset lift pressures for safety valves in PURS models.

2.7 Pressure Control Valve

Procedure for checking pressure control valves in PUTS/PUAS models.

2.8 Over-temperature Control Unit

Procedure for testing the Over-temperature Control Unit with safety warnings.

3.0 Servicing

3.1 Introduction

Safety precautions and requirements for servicing by authorized personnel.

3.2 Minimum Pressure Valve

Procedure for servicing the minimum pressure valve, including parts replacement.

3.3 Pressure Control Valve

Procedure for servicing pressure control valves, including replacement.

3.4 Safety Valve

Procedure for servicing the safety valve, including replacement.

3.5 Oil Separator, Oil Return Valve

Procedure for servicing the oil separator and oil return valve components.

3.6 Intake Cover and Valve

Procedure for servicing the intake cover and valve assembly.

3.7 Oil Seal

Procedure for removing, replacing, and refitting the oil seal.

4.0 V04 Compressor Parts

4.1 Intake Cover

Detailed parts list and instructions for the intake cover assembly.

4.2 Solenoid Valve

Parts list and description for the solenoid valve assembly.

4.3 Oil Separator, Intake End Cover

Parts list and servicing instructions for the oil separator and intake end cover.

4.4 Rotor Stator Unit, Oil Chamber

Parts list and dismantling/assembly instructions for the rotor stator unit.

4.5 Oil Cooler, Bell Housing

Parts list and servicing instructions for the oil cooler and bell housing.

4.6 Drive Motor, Receiver (PURS)

Parts list and drive arrangement for the PURS model drive motor and receiver.

4.7 Drive Motor, Tripod (PUAS)

Parts list and drive arrangement for the PUAS model drive motor and tripod.

4.8 Cooler, Pipework (PUAS)

Parts list for the cooler and pipework assembly on PUAS models.

4.9 Aftercooler (PUARS)

Parts list for the aftercooler assembly on PUARS models.

4.10 Membrane Dryer (PURDS)

Parts list and warning/filter element information for the PURDS membrane dryer.

5.1 Starter 4.0 kW 400 V 3 PH 50 HZ DOL

35149 Starter Configuration (Continuous Run;Stop Start)

Details on 35149 starter fitting for different models and switches.

5.2 Starter 4.0 kW 400 V 3 PH 50 HZ DOL

CC1050865 Starter Configuration (Continuous Run;Stop Start)

Details on CC1050865 starter fitting for specific models and switches.

5.3 Starter 4.0 kW 220 V 3 PH 50 HZ DOL

CZ35153 Starter Configuration (Continuous Run;Stop Start)

Details on CZ35153 starter fitting for specific models and switches.

5.4 Auto;Manual Pressure Switch Control

Starter Configuration for Pressure Switch Control

Details on starter fittings for CZ35153 and CC1050865 assemblies.

5.5 Pressure Switch Starter

35209-05 Starter Configuration (Stop;Start)

Details on 35209-05 starter fitting for specific models and switches.

5.6 Starter 4.0 kW 400 V 3 PH 50 Hz SD

32649 Starter Configuration (Stop;Start)

Details on 32649 starter fitting for specific models and switches.

5.7 Pressure Switch Control Unit

35155 Control Unit Configuration (Stop;Start)

Details on 35155 control unit fitting for specific starter assemblies.

Terminal Block Connections

Information on conduit contacts and connections for Auto Drain.

Hydrovane V04 PUAS Series Specifications

General

Brand	Hydrovane
Model	V04 PUAS Series
Category	Air Compressor
Language	English