Hyster D024 - Page 5

TABLE OF CONTENTS (Continued)
Piston and Connecting Rod Assemblies Repair ...................................................................................................40
Connecting Rod Bearings, Replace .................................................................................................................. 40
Piston and Connecting Rod Assemblies, Remove ............................................................................................41
Disassemble .......................................................................................................................................................41
Piston, Clean and Inspect .................................................................................................................................42
Cylinder Bores, Inspect and Repair ................................................................................................................. 42
Piston Rings ...................................................................................................................................................... 43
Assemble ............................................................................................................................................................44
Piston and Connecting Rod Assemblies, Install ..............................................................................................44
Flywheel and Flywheel Housing Repair .............................................................................................................. 45
Flywheel, Remove ............................................................................................................................................. 45
Clean ..................................................................................................................................................................45
Inspect ............................................................................................................................................................... 45
Flywheel, Install ............................................................................................................................................... 46
Coolant Pump Repair ............................................................................................................................................46
Remove .............................................................................................................................................................. 46
Clean and Inspect ............................................................................................................................................. 47
Install .................................................................................................................................................................47
Thermostat Replacement ......................................................................................................................................48
Remove .............................................................................................................................................................. 48
Thermostat Operation Check ...........................................................................................................................48
Install .................................................................................................................................................................48
Starter Replacement ............................................................................................................................................. 49
Remove .......................................................................................................................................................... 49
Install ............................................................................................................................................................ 52
Fan Assembly Replacement ..................................................................................................................................53
Remove .............................................................................................................................................................. 53
Inspect ............................................................................................................................................................... 55
Install .................................................................................................................................................................55
Drive Belt Installation .......................................................................................................................................... 56
Remove .............................................................................................................................................................. 56
Clean ..................................................................................................................................................................56
Inspect ............................................................................................................................................................... 56
Installation ........................................................................................................................................................ 56
Compression Check ............................................................................................................................................... 57
Engine Specifications ............................................................................................................................................ 58
Engine Data .......................................................................................................................................................58
Cylinder Head ................................................................................................................................................... 58
Hydraulic Valve Lifter ......................................................................................................................................58
Camshaft ........................................................................................................................................................... 58
Pistons ............................................................................................................................................................... 59
Crankshaft .........................................................................................................................................................59
Connecting Rods ................................................................................................................................................60
Balance Shaft .................................................................................................................................................... 60
Cooling System ..................................................................................................................................................60
Lubrication System ...........................................................................................................................................60
Torque Specifications ............................................................................................................................................ 60
Table of Contents
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