Hyster D024 - Table of Contents

©2015 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Engine Removal and Installation ...........................................................................................................................1
Cylinder Head Repair ............................................................................................................................................. 2
Remove and Disassemble ................................................................................................................................... 2
Clean and Inspect ............................................................................................................................................... 4
Valve Oil Seals .................................................................................................................................................... 6
Remove and Disassemble ...............................................................................................................................6
Cylinder Leak Down Test .......................................................................................................................... 7
Clean and Inspect ........................................................................................................................................... 7
Assemble and Install ...................................................................................................................................... 8
Valve Guides and Seats, Repairs ..................................................................................................................... 10
Valves, Repair ................................................................................................................................................... 11
Valve Seats, Repair ...........................................................................................................................................11
Valve Springs .................................................................................................................................................... 12
Assemble and Install ........................................................................................................................................ 13
Engine Block Cleaning and Inspection ................................................................................................................ 18
Clean and Inspect ............................................................................................................................................. 18
Piston Bore Preparation ........................................................................................................................................20
Engine Mounts Installation ..................................................................................................................................21
Remove .............................................................................................................................................................. 21
Clean and Inspect ............................................................................................................................................. 21
Install .................................................................................................................................................................21
Lubrication System Repair ...................................................................................................................................22
Oil Pump, Remove and Disassemble ............................................................................................................... 22
Clean and Inspect ............................................................................................................................................. 23
Oil Pump, Assemble and Install .......................................................................................................................24
Oil Pan, Install ..................................................................................................................................................26
Timing Cover, Timing Sprockets, Camshaft, and Valve Lifters .........................................................................28
Timing Cover .....................................................................................................................................................28
Remove .......................................................................................................................................................... 28
Install ............................................................................................................................................................ 30
Timing Sprockets .............................................................................................................................................. 30
Remove .......................................................................................................................................................... 30
Install ............................................................................................................................................................ 30
Camshaft ........................................................................................................................................................... 30
Remove .......................................................................................................................................................... 30
Inspect ........................................................................................................................................................... 31
Install ............................................................................................................................................................ 31
Balance Shaft .................................................................................................................................................... 32
Remove .......................................................................................................................................................... 32
Install ............................................................................................................................................................ 33
Valve Lifters ......................................................................................................................................................34
Remove .......................................................................................................................................................... 34
Clean and Inspect ......................................................................................................................................... 34
Install ............................................................................................................................................................ 35
Crankshaft Repair .................................................................................................................................................36
Remove .............................................................................................................................................................. 36
Inspect and Repair ............................................................................................................................................36
How to Check Clearance Between Main Bearings and Their Journals .........................................................37
Install .................................................................................................................................................................38
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