©2015 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Discharging the Internal Capacitors ................................................................................................................. 2
Static Strap ......................................................................................................................................................... 2
Inspect ............................................................................................................................................................. 3
Replace ............................................................................................................................................................ 3
Battery Connection ................................................................................................................................................. 3
Inspect ................................................................................................................................................................. 3
Replacing Cables .................................................................................................................................................3
Key Switch ...............................................................................................................................................................5
Replace .................................................................................................................................................................5
Major Electrical System Features ..........................................................................................................................7
Integrated System ...............................................................................................................................................7
CANbus Advantages ...........................................................................................................................................7
CANbus Communications .................................................................................................................................. 7
Electric Steering / Steer Caster (Optional) ................................................................................................... 7
Centering Proximity Sensor ...................................................................................................................... 8
Traction ........................................................................................................................................................... 8
CAN I/O ...........................................................................................................................................................8
Input Devices ..............................................................................................................................................8
Output Devices ........................................................................................................................................... 8
Encoder Integrity ................................................................................................................................................ 9
Test Encoders ......................................................................................................................................................9
Proximity Switches ............................................................................................................................................. 9
Key Switch .........................................................................................................................................................10
Multifunction Displays ..................................................................................................................................... 10
BDI .....................................................................................................................................................................10
Speed ..................................................................................................................................................................10
Steer Angle ........................................................................................................................................................ 10
Truck Hours ...................................................................................................................................................... 10
Operational Mode ..............................................................................................................................................10
Setup ...................................................................................................................................................................... 10
Setup Instructions .............................................................................................................................................10
ACE2 / ACE3 Traction and Hydraulic Controllers .....................................................................................11
Normal Operation ............................................................................................................................................. 11
Display ...........................................................................................................................................................11
Password Access ....................................................................................................................................... 11
Startup Checklist ..................................................................................................................................... 11
Truck Operation Mode ............................................................................................................................. 12
Diagnostics ........................................................................................................................................................ 12
Calibrations ........................................................................................................................................................... 13
AC Motor Controllers ............................................................................................................................................13
Controller Removal ........................................................................................................................................... 14
Install .................................................................................................................................................................14
Low-Voltage Protection Function .....................................................................................................................14
CDF File Installation Procedure .......................................................................................................................... 15
LOW-VOLTAGE PROTECTION FUNCTION ............................................................................................15
Contactor and Electrical Panel Checks ................................................................................................................16
Fuses ..................................................................................................................................................................16
Contactors ..........................................................................................................................................................16
General ..........................................................................................................................................................16
Table of Contents
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