5
MAINTENANCE SCHEDULE
ITEM
NO.
ITEM
8 hr/
Dai-
ly
150
hr/
1 Mo
350
hr/
2 Mo
1000
hr/
6 Mo
2000
hr/
1 yr
PROCEDURE
OR QUANTITY
SPECIFICATION
14 SERVICE BRAKES AND
PARKING BRAKE
X
X X
Check Operation
Check Operation
15 FORKS X X Check Condition
16 LIFT CHAINS X L X Check Condition
Check
Lubrication
Engine Oil or
Hyster Part No. 171550
SAFETY LABELS X Replace as
Necessary
See Parts Manual
17 DRIVE SHAFTS
H3.50–5.00XL (H70–110XL)
Transmission
H6.00–7.00XL (H135–155XL)
Transmission
Hydraulic Pump
L
L
L
2 Fittings
2 Fittings
2 Fittings
Multi–Purpose Grease
1
Multi–Purpose Grease
1
Multi–Purpose Grease
1
18 THRUST SCREW FOR
DIFFERENTIAL
H6.00–7.00XL (H135–155XL)
X
Check
Adjustment
(First 150 hours)
DOOR HINGES (WITH CAB) L 4 Fittings Multi–Purpose Grease
1
19 HYDRAULIC TANK
BREATHER
H3.50–5.00XL (H70–110XL)
X
1
Clean or Replace
See Parts Manual
20 AIR FILTER X X Clean or
Replace
2
See Parts Manual
21 BRAKE FLUID X X 0.2 litre (0.4 pt) SAE J–1703
CLUTCH, BRAKE,
INCHING/BRAKE PEDALS
X Adjust as
Required
ENGINE SPEED
IDLE SPEED
GM V–6
Diesel
GOVERNED SPEED
All Engines
X Adjust as
Required
625 to 675 rpm
725 to 775 rpm
2400 to 2500 rpm
7 BATTERY X Clean
22 WHEEL NUTS
DRIVE AND STEER
WHEELS
X Check Torque
610–680 N.m
(450–500 lbf ft)
23 ENGINE OIL FILTER C 1 – See NOTE
3
See Parts Manual
24 STEERING AXLE
SPINDLE BEARINGS
L
2 Fittings Multi–Purpose Grease
1
X=Check C=Change L=Lubricate
1
Multi–purpose grease with 2 to 4% Molybdenum Disulfide.
2
Very dirty conditions will require daily clean and check.
3
Change filters on NEW lift trucks at first 100 hours on hour meter.