6
MAINTENANCE SCHEDULE
ITEM
NO.
ITEM
8 hr/
Dai-
ly
150
hr/
1 Mo
350
hr/
2 Mo
1000
hr/
6 Mo
2000
hr/
1 yr
PROCEDURE
OR QUANTITY
SPECIFICATION
25
26
27
28
MAST
PIVOTS
SLIDING SURFACES AND
LOAD ROLLER SURFACES
SIDE–SHIFT CARRIAGE
FORK GUIDES
L
L
L
L
2 Fittings
As Required
4 Fittings
As Required
Multi–Purpose Grease
1
Multi–Purpose Grease
1
Multi–Purpose Grease
1
Engine Oil
PEDALS, LEVERS,
LINKAGES, CABLES.
HINGES, SEAT RAILS
L As Required Engine Oil
29 FINAL FUEL FILTER
(DIESEL)
C 1 See Parts Manual
30 SPARK PLUGS C 6
Gap, 0.9 mm
(0.035 in)
See Parts Manual
31 PCV VALVE X C Replace as
Necessary
See Parts Manual
32 CRANKCASE BREATHER C 1 See Parts Manual
TIMING
GM V–6
DIESEL, ALL ENGINES
X Adjust as
Required
0° BTDC @ 650 rpm
16° BTDC Static
VALVE ADJUSTMENT
GM V–6
DIESEL, ALL ENGINES
INLET (Cold)
EXHAUST (Cold)
X Adjust as
Required Not Adjustable
0.20 mm (0.008 in)
0.45 mm (0.018 in)
33 MANUAL TRANSMISSION
AND DRIVE AXLE OIL
H3.50–5.00XL (H70–110XL)
X C 14.7 litre (15.5 qt) SAE 80W–90, 85W–140
34 SPEED REDUCER AND
DRIVE AXLE OIL FOR
POWERSHIFT TRANS.
H3.50–5.00XL (H70–110XL)
X C 7.6 litre (8.0 qt) SAE 80W–90, 85W–140
35 MANUAL TRANSMISSION OIL
H6.00–7.00XL (H135–155XL)
X C 3.3 litre (3.5 qt) SAE 80W–90, 85W–140
36 SPEED REDUCER AND
DIFFERENTIAL
H6.00–7.00XL (H135–155XL)
X C 14.3 litre (15.0 qt) SAE 80W–90, 85W–140
36 DIFFERENTIAL FOR
POWERSHIFT TRANS.
H6.00–7.00XL (H135–155XL)
X C 12.1 litre (12.8 qt) SAE 80W–90, 85W–140
37 FUEL FILTER
GASOLINE
LPG
C
C
1
1
See Parts Manual
See Parts Manual
X=Check C=Change L=Lubricate
1
Multi–purpose grease with 2 to 4% Molybdenum Disulfide.
2
Very dirty conditions will require daily clean and check.
3
Change filters on NEW lift trucks at first 100 hours on hour meter.