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Hyundai 33DF-7 User Manual

Hyundai 33DF-7
251 pages
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Questions and Answers:

Hyundai 33DF-7 Specifications

General IconGeneral
BrandHyundai
Model33DF-7
CategoryForklifts
LanguageEnglish

Summary

A Message to Hyundai Lift Truck Operators

Introduction

How to Use This Manual

Safety Labels

Description of Warning Labels

Warning Plate

Describes the warning label positioned on both sides of the mast.

Temperature Label

Describes the warning label positioned on the left of the top side of the sub bonnet.

Radiator Cap & Fan Warning

Describes the warning label on the cooling fan shroud of the radiator.

Hand Caution

Warning of injury from movement between mast assembly parts. Do not climb or reach into mast.

Tire Caution

Describes the label positioned on both sides of the main frame regarding tire pressure.

Hook Warning Label

Describes the warning label positioned on the top side of mast and near rear tire.

Cabin Tilting Warning

Describes the warning label positioned on the left top side of the frame regarding cabin tilting.

Safety Instruction Label

Describes the warning label on the dashboard cover regarding operator existence sensing system.

Brake Fluid Warning Label

Describes the warning label located on the left side of dashboard cover.

Start Warning

Describes warnings and cautions before starting and operating the truck.

Parking Brake Warning

Describes the warning plate located on the right side of the parking brake lever.

General Warning Safety

Describes safety warnings positioned on the front outside of overhead guard stay-LH.

Noise Warning Label

Describes the warning plate located on the front side of dashboard regarding noise level.

Bonnet Cover Decal

Describes the decal located on the left bottom side of the bonnet cover.

Guide to Manual Sections

Direction Indicator

Indicates forward, backward, right, and left directions relative to travel.

Serial Number Identification

Provides information on identifying the machine's serial number for parts or service.

Manual Symbols Explained

Explains symbols used in the manual for safety hints and useful information.

Know Your Truck

General Component Locations

Identifies the location of major components of the truck.

Data and Safety Plates

Explains the truck's data and safety plates, including capacity and identification.

Instruments and Controls Overview

Details the various instruments, gauges, and controls on the truck's dashboard.

Indicator Symbols Explained

Explains the meaning of various indicator lights and symbols on the dashboard.

Operating Lever and Switch Functions

Describes the function and operation of levers and switches for controlling the truck.

Other Components

Covers any remaining components or features not categorized elsewhere.

Safety Hints

Daily Inspection Procedure

Outlines the importance and procedure for daily safety inspections before operation.

Do's and Don'ts for Safe Operation

Provides essential safety rules and practices for operating the lift truck safely.

Seat Belt Usage

Emphasizes the importance of using seat belts for operator safety and injury reduction.

No Riders Policy

Specifies that only the operator should be on the truck and prohibits transporting personnel on forks.

Pedestrian Safety

Provides guidelines for watching out for pedestrians in work areas and during travel.

Operator Protection Measures

Details how to ensure operator safety, including using the overhead guard.

Fork Safety Guidelines

Outlines critical safety procedures related to the operation and use of forks.

Pinch Point Hazards

Warns about potential pinch points and hazards around the mast and moving parts.

Safe Travel Practices

Provides instructions and precautions for safe travel, including load handling and visibility.

Operation on Grades and Inclines

Gives guidance on safe operation on inclines, ramps, and slopes.

Tip Over Prevention

Explains the causes of lateral and longitudinal tip-overs and how to prevent them.

Surface Conditions and Capacity

Warns about conditions that can cause tip-overs or loss of traction and advises on load capacity.

Parking Procedures

Details the correct procedure for safely parking the lift truck.

Refueling Safety

Provides safety precautions and procedures for refueling the truck.

Step Usage for Mounting/Dismounting

Advises on the proper use of steps for mounting and dismounting the machine.

Operator Safety Rules

Lists essential safety rules for the operator, including seat belt use and parking brake.

Operating Hazards

Loose Loads Hazards

Highlights the dangers of loose or unbalanced loads and provides precautions.

Long and Wide Loads Handling

Advises on handling long or wide loads, emphasizing clearance and load rating.

Rear Swing Awareness

Warns about the rear end swing during turns and the need to watch for pedestrians.

Low Overhead Clearance

Emphasizes checking overhead clearances and keeping loads low and tilted back.

Fast Turns and High Loads Dangers

Warns against fast turns and high loads, which can cause tip-overs.

Drop-off Hazards

Provides precautions to avoid hazards when working with trailers or loading docks.

Right Angle Stacking Safety

Gives advice on safe right-angle stacking and moving loads.

Chain Slack Hazards

Explains the implications of slack chains and the procedure to prevent issues.

Pallets and Skids Safety

Advises on using only undamaged pallets and skids for safe material handling.

Electrical Line Precautions

Details safe working distances and precautions when operating near electrical lines.

Lifting Loads Safely

Stresses the importance of never allowing persons under lifted loads or using improper lifting methods.

Side Shift Operation Safety

Provides instructions for operating the side shift function safely with loads.

Fork Positioner Operation

Describes the operation of the fork positioner and warns against sudden movements.

Know Your Truck Components

General Component Locations

Identifies the location of major components of the truck.

Data and Safety Plates

Explains the truck's data and safety plates, including capacity and identification.

Instruments and Controls Overview

Details the various instruments, gauges, and controls on the truck's dashboard.

Indicator Symbols Explained

Explains the meaning of various indicator lights and symbols on the dashboard.

Operating Lever and Switch Functions

Describes the function and operation of levers and switches for controlling the truck.

Other Components

Covers any remaining components or features not categorized elsewhere.

Safety Hints

Daily Inspection Procedure

Outlines the importance and procedure for daily safety inspections before operation.

Do's and Don'ts for Safe Operation

Provides essential safety rules and practices for operating the lift truck safely.

Seat Belt Usage

Emphasizes the importance of using seat belts for operator safety and injury reduction.

No Riders Policy

Specifies that only the operator should be on the truck and prohibits transporting personnel on forks.

Pedestrian Safety

Provides guidelines for watching out for pedestrians in work areas and during travel.

Operator Protection Measures

Details how to ensure operator safety, including using the overhead guard.

Fork Safety Guidelines

Outlines critical safety procedures related to the operation and use of forks.

Pinch Point Hazards

Warns about potential pinch points and hazards around the mast and moving parts.

Safe Travel Practices

Provides instructions and precautions for safe travel, including load handling and visibility.

Operation on Grades and Inclines

Gives guidance on safe operation on inclines, ramps, and slopes.

Tip Over Prevention

Explains the causes of lateral and longitudinal tip-overs and how to prevent them.

Surface Conditions and Capacity

Warns about conditions that can cause tip-overs or loss of traction and advises on load capacity.

Parking Procedures

Details the correct procedure for safely parking the lift truck.

Refueling Safety

Provides safety precautions and procedures for refueling the truck.

Step Usage for Mounting/Dismounting

Advises on the proper use of steps for mounting and dismounting the machine.

Operator Safety Rules

Lists essential safety rules for the operator, including seat belt use and parking brake.

Operating Hazards

Loose Loads Hazards

Highlights the dangers of loose or unbalanced loads and provides precautions.

Long and Wide Loads Handling

Advises on handling long or wide loads, emphasizing clearance and load rating.

Rear Swing Awareness

Warns about the rear end swing during turns and the need to watch for pedestrians.

Low Overhead Clearance

Emphasizes checking overhead clearances and keeping loads low and tilted back.

Fast Turns and High Loads Dangers

Warns against fast turns and high loads, which can cause tip-overs.

Drop-off Hazards

Provides precautions to avoid hazards when working with trailers or loading docks.

Right Angle Stacking Safety

Gives advice on safe right-angle stacking and moving loads.

Chain Slack Hazards

Explains the implications of slack chains and the procedure to prevent issues.

Pallets and Skids Safety

Advises on using only undamaged pallets and skids for safe material handling.

Electrical Line Precautions

Details safe working distances and precautions when operating near electrical lines.

Lifting Loads Safely

Stresses the importance of never allowing persons under lifted loads or using improper lifting methods.

Side Shift Operation Safety

Provides instructions for operating the side shift function safely with loads.

Fork Positioner Operation

Describes the operation of the fork positioner and warns against sudden movements.

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