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ICP N9MSB Series User Manual

ICP N9MSB Series
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Printed in U.S.A. 440 04 4413 03 10/15/2018
SERVICE AND TECHNICAL
SUPPORT MANUAL
Single Stage, PSC Blower Motor
35” Tall, High Efficiency Condensing Gas Furnace
N9MSB
Save this manual for future reference.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER Immediate hazards which will result in
severe personal injury or death.
WARNING Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
!
WARNING
Signal Words in Manuals
The signal word CAUTION is used throughout
this manual in the following manner:
!
CAUTION
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
The signal word WARNING is used throughout
this manual in the following manner:
Safetyalert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
TABLE OF CONTENTS
STARTUP CHECK SHEET FOR PSC MOTOR 3..............
STARTUP, ADJUSTMENT, AND SAFETY CHECK 4...........
PRIME CONDENSATE TRAP WITH WATER 4.................
PURGE GAS LINES 4......................................
ADJUST TEMPERATURE RISE 10............................
ADJUST BLOWER OFF DELAY (HEAT MODE) 11..............
ADJUST COOLING AIRFLOW 11.............................
ADJUST THERMOSTAT HEAT ANTICIPATOR 11...............
CHECK SAFETY CONTROLS 11.............................
COOLING AIR DELIVERY - CFM 12...........................
CHECKLIST 12.............................................
SERVICE AND MAINTENANCE PROCEDURES 13.............
RETRIEVING STORED FAULT CODES 14.....................
COMPONENT SELFTEST 14...............................
CARE AND MAINTENANCE 15...............................
CLEANING AND/OR REPLACING AIR FILTER 15..............
BLOWER MOTOR AND WHEEL MAINTENANCE 15............
CLEANING BURNERS AND FLAME SENSOR 17...............
SERVICING HOT SURFACE IGNITER 18......................
FLUSHING COLLECTOR BOX AND DRAINAGE SYSTEM 18....
CLEANING CONDENSATE DRAIN AND TRAP 19..............
CLEANING HEAT EXCHANGERS 19..........................
WINTERIZATION 20........................................
SERVICE LABEL 21.........................................
WIRING DIAGRAM 22.......................................
TROUBLESHOOTING GUIDE FLOW CHART 23..............
SEQUENCE OF OPERATION 25.............................
PARTS REPLACEMENT INFORMATION GUIDE 26.............
PRODUCT NOMENCLATURE 27.............................
MODELS
N9MSB0401410
N9MSB0401712
N9MSB0601412
N9MSB0601716
N9MSB0801716
N9MSB0802120
N9MSB1002116
N9MSB1002120
N9MSB1202420
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
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ICP N9MSB Series Specifications

General IconGeneral
BrandICP
ModelN9MSB Series
CategoryFurnace
LanguageEnglish

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains the use of signal words like WARNING and CAUTION within the manual.

Signal Words on Product Labeling

Describes how signal words are used on product labels with colors and pictures.

Safety Considerations

Personal Injury and Property Damage Hazard

Warns about hazards related to improper installation, alteration, or service.

Electrical Shock Hazard

Advises turning off power before servicing to prevent electrical shock.

Carbon Monoxide Poisoning and Fire Hazard

Warns about the risks of carbon monoxide poisoning and fire.

Cut Hazard

Alerts to sharp edges on sheet metal parts during servicing.

Start-Up, Adjustment, and Safety Checks

Prime Condensate Trap with Water

Procedure to prime the condensate trap to prevent carbon monoxide entry.

Purge Gas Lines

Instructions for purging gas lines and checking for leaks to prevent fire or explosion.

Adjustments and Gas Pressure

Fire Hazard Warning for Gas Valve Adjustment

Warns against improper gas valve regulator adjustment to prevent hazards.

Furnace Damage Hazard from Orifice Modification

Caution against redrilling orifices to prevent burner noise and damage.

Altitude and Gas Heating Value Adjustments

Guidance on adjusting manifold pressure based on altitude and gas heat value.

Temperature Rise Adjustments

Furnace Overheating Hazard During Temp Rise Checks

Caution against overheating and shortened furnace life when checking temperature rise.

Electrical Operation Hazard During Temp Rise Adjustments

Warning about electrical hazards when adjusting blower speed for temperature rise.

Blower Control and Safety Checks

Adjust Blower Off Delay (Heat Mode)

Instructions for adjusting the blower off-delay timer for heating mode.

Adjust Cooling Airflow

Guidance on setting cooling airflow using blower speed taps.

Adjust Thermostat Heat Anticipator

Procedure for setting the thermostat heat anticipator based on amp draw.

Check Safety Controls

Procedures for checking main limit switch and pressure switches.

Service and Maintenance Introduction

General Safety Warnings for Maintenance

Lists critical warnings for fire, injury, death, environmental, and electrical hazards.

Electrical Operation Precautions

Advises on labeling wires and avoiding dangerous operation.

Troubleshooting Furnace Issues

Retrieving Stored Fault Codes

Steps to retrieve fault codes from the furnace control for diagnostics.

Component Self-Test Procedure

Procedure to initiate a self-test of furnace components.

Care and Maintenance Guidelines

Fire, Explosion, and Electrical Safety

Emphasizes precautions against fire, explosion, and electrical hazards.

Cleaning and Replacing Air Filter

Instructions for cleaning or replacing the external air filter.

Blower Motor and Wheel Maintenance

Cleaning Burners and Flame Sensor

Servicing Hot Surface Igniter

Collector Box and Drainage System Maintenance

Heat Exchanger Cleaning and Winterization

Primary Heat Exchanger Cleaning

Procedure for cleaning primary heat exchangers for light dirt or dust.

Secondary Heat Exchanger Servicing

Notes that secondary heat exchangers require complete removal for inspection.

Winterization Procedures

Steps for winterizing the furnace in freezing temperatures to prevent damage.

Service Label and Status Code Interpretation

Performing Status Code Recall and Component Test

Instructions on how to initiate status code recall and component testing.

Understanding LED Status Codes

Explains the meaning of various LED status codes for troubleshooting.

Troubleshooting Flow Chart

Initial Troubleshooting Steps (Start)

Starting point for troubleshooting, checking power and basic conditions.

Diagnosing Control and Thermostat Issues

Steps for interpreting status codes and checking thermostat signals.

Sequence of Operation

Heating Cycle Operation Sequence

Detailed steps of the furnace operation during a heating cycle.

Cooling Cycle Operation Sequence

Detailed steps of the furnace operation during a cooling cycle.

Continuous Blower Mode Operation

How the blower operates in continuous fan mode.

Heat Pump Mode Operation

How the furnace operates when connected to a heat pump.

Parts Replacement Information Guide

Critical Safety Warning for Parts Replacement

Emphasizes safety hazards during installation and modification of the product.

Product Nomenclature Guide

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