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ICP N9MSB User Manual

ICP N9MSB
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These instructions must be read and understood completely before attempting installation.
Safety Labeling and Signal Words
DANGER, WARNING, CAUTION, and NOTE
The signal words DANGER, WARNING,
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manual that may
apply to the product.
DANGER - Immediate hazards which will result in
severe personal injury or death.
Signal Words in Manuals
The signal word WARNING is used throughout
this manual in the following manner:
The signal word CAUTION is used throughout
this manual in the following manner:
WARNING - Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE - Used to highlight suggestions which will
result in enhanced installation, reliability, or
operation.
TABLE OF CONTENTS
Signal Words on Product Labeling
Signal words are used in combination with
colors and/or pictures or product labels.
z_ Safety-alert symbol
When you see this symbol on the unit and in
instructions or manuals, be alert to the
potential for personal injury.
SAFETY CONSIDERATIONS .............................. 3
INTRODUCTION ......................................... 4
CODES AND STANDARDS ................................ 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ....... 5
DIMENSIONS NEW 6/7/12 ................................ 6
LOCATION .............................................. 7
LOCATION RELATIVE TO COOLING EQUIPMENT ........... 9
AIR FOR COMBUSTION AND VENTILATION ................ 9
CONDENSATE TRAP .................................... 12
INSTALLATION .......................................... 19
UPFLOW INSTALLATION ................................. 19
DOWNFLOW INSTALLATION .............................. 20
HORIZONTAL INSTALLATION ............................. 23
FILTER ARRANGEMENT ................................. 24
AIR DUCTS ............................................. 28
IS09001
Use of the AHRI Certified TM Mark indicates a
manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahddirectory,org ,
GAS PIPING ............................................. 28
ELECTRICAL CONNECTIONS ............................. 30
J-BOX INSTALLATION ................................... 31
VENTING ............................................... 35
SPECIAL VENTING REQUIREMENTS
FOR INSTALLATIONS IN CANADA ........................ 35
DIRECT VENT / 2-PIPE SYSTEM .......................... 39
VENTILATED COMBUSTION AIR .......................... 39
TERMINATION REQUIREMENTS FOR THE PROVINCES OF ALBERTA
AND SASKATCHEWAN ................................... 39
INSTALLING THE VENT TERMINATION .................... 48
MAXIMUM EQUIVALENT VENT LENTH - FEET (METERS) .... 53
MAXIMUM ALLOWABLE EXPOSED VENT
LENGTHS IN UNCONDITIONED SPACE ................... 56
INSTALLER: Affix these instructions on or adjacent to the
furnace.
CONSUMER: Retain these instructions for future
reference.
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.t -2009_, with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washington, DC
20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented only by the standard in its entirety,
PrintedinU.S.A. 440 01 4101 03 Aug.2012

Table of Contents

Other manuals for ICP N9MSB

Questions and Answers:

ICP N9MSB Specifications

General IconGeneral
BrandICP
ModelN9MSB
Fuel TypeNatural Gas
StagesSingle Stage
Efficiency95% AFUE

Summary

Safety Labeling and Signal Words

Signal Words in Manuals

Explains DANGER, WARNING, CAUTION, and NOTE usage in installation manuals.

Signal Words on Product Labeling

Describes signal word usage with colors and pictures on product labels.

Massachusetts Installation Requirements

NFPA-54 Chapter 10 Modifications

Details specific required changes to NFPA-54 for Massachusetts installations.

Carbon Monoxide Detector & Signage

Specifies CO detector installation and required safety signage.

Inspection and Approval

Outlines inspector's role and approval conditions for Massachusetts installations.

Installation Safety Considerations

Hazard Warnings (Fire, CO, Shock)

Covers critical hazards like fire, CO poisoning, electrical shock, and property damage.

Furnace Reliability & Cut Hazards

Addresses potential damage to furnace components and sharp edges.

Safety Symbols and Signal Words

Explains safety alert symbols and the meaning of signal words.

Codes and Standards Compliance

Applicable National and Local Codes

Lists required compliance with NFGC, ANSI, NFPA, and local building codes.

Safety and General Installation Standards

Refers to safety standards like NFPA 90B and general installation practices.

Combustion, Ventilation, and Ducting Standards

Air for Combustion/Ventilation Standards

Cites US/Canada standards for air supply for appliances.

Duct System Standards

References standards for duct design and installation.

Gas Piping and ESD Precautions

Covers gas piping codes, pressure testing, and ESD protection.

Furnace Dimensions and Specifications

Dimension Figures and Tables

Provides detailed physical dimensions and specifications for furnace models.

Furnace Location and Air Requirements

Location Considerations and Hazards

Details safe placement, injury hazards, and Carbon Monoxide risks.

Combustion Air Requirements

Explains needs for outdoor or indoor air for combustion.

Furnace Installation Orientations

Multipoise Orientation Diagrams

Illustrates airflow configurations: Upflow, Downflow, Horizontal Left/Right.

Installation Prohibitions and Warnings

Warns against improper installation like garages or hanging furnaces.

Air for Combustion and Ventilation

Venting System Types and Hazards

Describes venting configurations and risks like furnace corrosion.

Combustion Air Method Requirements

Details requirements for outdoor and indoor air supply methods.

Carbon Monoxide Poisoning Hazard

Warns about CO risks from negative pressure due to ventilation devices.

Combustion Air Method Standards and Calculations

Standard and Known Air Infiltration Methods

Details indoor combustion air requirements based on volume and infiltration.

Minimum Space Volume Calculations

Provides formulas and tables for calculating required space volumes.

Combustion Air Opening Sizing and Combinations

Minimum Free Area Requirements

Specifies required free area for combustion air openings based on BTUH input.

Indoor/Outdoor Air Combination Methods

Explains how to combine indoor and outdoor air for combustion needs.

Condensate Trap Installation

Upflow and Downflow Orientation Requirements

Details condensate trap placement for upflow and downflow installations.

Downflow Condensate Trap Relocation Steps

Unconverted Configuration and Trap Relocation

Illustrates and describes the process for relocating the condensate trap.

Horizontal Condensate Trap Installation

Horizontal Right Configuration and Relocation

Explains trap relocation for horizontal right orientation.

Horizontal Vent Configurations

Horizontal Left and Right Venting Steps

Details vent pipe connections for horizontal installations.

Condensate Drain Connection Procedures

Freeze Protection and Drain Hazards

Warns about freezing risks and property damage from condensate.

Upflow/Downflow Drain Routing

Guides routing the drain line for upflow/downflow orientations.

Condensate Drain Routing Steps

Left Side Condensate Drain Connection

Provides detailed steps for connecting the drain line on the left side.

Horizontal Orientation Drain Requirements

Specifies clearance and slope for horizontal drain lines.

Drain Connection Figures and Hazards

Drain Trap Connection Figures

Illustrates drain trap connection and modification.

Cut Hazard Warning

Warns about sharp edges on sheet metal parts during installation.

Furnace Installation Features

Return Air Inlet and Filter Arrangement

Covers bottom/side return air and filter installation warnings.

Supply Air Connections

Details how to connect supply air ducts to the furnace.

Furnace Casing and Return Air Inlet

Bottom Return Air Inlet Panel Removal

Instructions for removing the bottom panel for return air.

Furnace Support and Leveling

Covers platform/suspension support and leveling leg installation.

Return Air Connection Configurations

Duct Flanges and Connection Warnings

Shows duct flange usage and warns against incorrect return air connections.

Furnace Opening Dimensions and Floor Installation

Furnace Opening Dimensions Table

Provides precise opening dimensions for various furnace models and applications.

Combustible Floor Installation Figures

Illustrates installation on combustible flooring with or without subbase.

Furnace Casing and Support

Bottom Return Air Inlet Panel Removal

Instructions for removing the bottom panel for return air.

Horizontal Installation Pitch

Specifies required pitch for condensate drainage in horizontal installations.

Furnace Support Methods

Details suspended and platform support options for furnaces.

Furnace Installation Details

Roll-Out Protection and Air Connections

Covers required roll-out shielding and supply/return air connections.

Filter Arrangement Hazard Warning

Warns against operating furnace without a filter or with access doors removed.

Filter and Duct Sizing Guidance

Filter Rack and Air Cleaner Options

Discusses external filter racks and accessory air cleaners.

Filter Selection and Duct Sizing Notice

Advises on considering pressure drop and ductwork compatibility.

Filter Pressure Drop Data

Filter Media Pressure Drop vs. Airflow

Compares pressure drop for filter types/sizes vs. airflow.

Filter Media Pressure Drop vs. Velocity

Provides data on pressure drop based on filter face velocity.

Return Air Configurations

Downflow, Upflow, Horizontal Return Air

Illustrates return air connections and restrictions.

Accessory Filter Rack and Dimensions

Shows accessory filter rack and provides dimensional data.

Air Duct and Gas Piping Requirements

General Air Duct Requirements

Outlines standards for duct design, sealing, and insulation.

Gas Piping Safety Warnings

Covers critical safety warnings related to gas piping installation.

Gas Piping Installation and Safety

Gas Piping Requirements and Warnings

Details gas piping codes, valve protection, and MA specific rules.

Gas Pipe Sizing and Arrangement

Provides tables for pipe sizing and a diagram for gas pipe setup.

Gas Valve and Electrical Connections

Gas Valve and Pipe Grommet Information

Explains gas valve operation, grommet use, and gas entry points.

Electrical Connection Safety Warnings

Covers critical electrical safety warnings for shock and fire hazards.

Furnace Wiring and J-Box Installation

Furnace Wiring Diagram and Hazards

Shows the wiring diagram and warns about aluminum wire use.

J-Box Installation Hazards and Locations

Details hazards and mounting options for the J-box.

Electrical Box and J-Box Installation Procedures

J-Box Bracket and Casing Box Installation

Provides steps for installing electrical boxes on the furnace casing.

Power Cord, BX Cable, and 24-V Wiring

Covers installation of power cords, BX cable, and low-voltage wiring.

Wiring, Thermostats, and Accessories

Thermostat Settings and Accessory Connections

Guides thermostat setup and connection of EAC/Humidifier.

Alternate Power Supply Considerations

Discusses requirements for using generators or other power sources.

Electrical Data Table

Lists electrical specifications for different furnace models.

Furnace Control Wiring Diagrams

Humidifier Isolation Relay Figure

Illustrates wiring for a humidifier isolation relay.

Furnace Control Board Example Figure

Shows an example of the furnace control board layout.

Venting System Planning and Requirements

Venting System Planning and Codes

Covers initial planning, code compliance, and polypropylene venting notes.

Venting Steps for Appliance Operation

Outlines crucial steps for safe venting system operation and testing.

General Venting Information and Standards

Venting System Types and Materials

Discusses direct/non-direct venting, materials, and Canadian requirements.

Vent Termination Support and Clearances

Recommends support for terminations and references clearance tables.

Venting System Configurations and Notices

Optional Venting Configurations

Covers optional combustion air inlet and venting below furnace.

Carbon Monoxide Hazard (Venting Below Furnace)

Warns about CO hazards when venting is below furnace level.

Combustion-Air and Vent Pipe Materials

Approved Materials Table

Lists approved materials for combustion air and vent piping in the USA.

Vent Coupling and Adapter Figures

Illustrates components for connecting vent pipes.

Vent Termination Location Guidelines

General Termination Requirements and Considerations

Provides guidelines for choosing termination locations and avoiding issues.

Alberta and Saskatchewan Termination Requirements

Details specific vent termination rules for Alberta and Saskatchewan.

Vent Termination Figures

Tee, Inlet Air Pipe, and Vent Terminations

Illustrates various vent termination configurations and connections.

Vent Termination Figures and Pipe Sizing

Direct Vent System Termination Figure

Shows termination requirements for direct vent systems.

Non-Direct Vent System Termination Figure

Depicts termination for non-direct and ventilated combustion air systems.

Vent and Combustion Air Pipe Sizing

General guidance on sizing vent and combustion air pipes.

Venting System Length Calculations and Options

Optional Combustion Air Inlet Pipe Configuration

Discusses using moisture traps for combustion air inlet pipes.

Venting System Length Calculation Methodology

Explains how to calculate total equivalent vent length (TEVL).

Furnace Configuration Warning and Vent Piping Insulation

Combustion Air and Vent Piping Insulation Guidelines

Provides guidelines for insulating vent pipes in unconditioned areas.

Furnace Configuration Warning (Carbon Monoxide)

Highlights hazard of improper sealing for CO prevention.

Furnace Vent Elbow Adjustment and Configurations

Inducer Vent Elbow Adjustment

Details how to rotate the vent elbow for different furnace orientations.

Upflow Configuration Diagrams

Shows vent connections for upflow configurations.

Furnace Vent Configurations

Downflow Configuration Diagrams

Illustrates vent connections for downflow configurations.

Horizontal Configuration Diagrams

Shows vent connections for horizontal left and right configurations.

Horizontal Vent Configurations and Adapter Installation

Horizontal Right Vent Configuration Details

Continues illustration of horizontal right vent connections.

Vent Pipe and Combustion Air Pipe Adapter Installation

Covers installation of adapters for vent and combustion air pipes.

Vent Pipe Adapter Installation Steps

Optional Vent Pipe Installation Method

Describes an optional method for installing vent pipe adapters.

Polypropylene Venting Systems Notice

Provides specific notices for polypropylene venting systems.

Vent Termination Installation Procedures

Carbon Monoxide Hazard Warnings (Polypropylene)

Reiterates warnings against using cement with polypropylene systems.

Roof and Sidewall Termination Installation

Guides installation of vent terminations on roofs and sidewalls.

Vent Termination and Inducer Outlet Restrictor

Two-Pipe and Single-Pipe Vent Termination

Details termination requirements for two-pipe and single-pipe systems.

Inducer Outlet Restrictor Installation

Explains how to install the inducer outlet restrictor for efficiency.

Vent Termination Figures

Crawl Space and Attic Vent Termination Figures

Illustrates vent termination setups in crawl spaces and attics.

Direct Vent Termination Clearances

Termination Clearance Table and Notes

Provides a table of required clearances for direct vent terminations.

Other than Direct Vent Clearances

Termination Clearance Table and Notes

Lists clearances for non-direct vent and ventilated combustion air terminations.

Vent Length Calculation Tables and Figures

Maximum Equivalent Vent Length Table

Lists max allowable vent lengths based on altitude, size, and diameter.

Deductions from MEVL Table

Provides deductions for elbows and tees to calculate total vent length.

Venting System Length Calculation Examples

Direct Vent Calculation Example

Walks through calculating vent length for a direct vent system.

Polypropylene Venting Calculation Example

Demonstrates calculating vent length for polypropylene systems.

Maximum Equivalent Vent Length (Canadian)

Notes on Vent Sizing

Provides additional notes regarding vent sizing, especially for Canadian installations.

Maximum Allowable Exposed Vent Lengths

Exposed Vent Lengths Table

Specifies maximum allowed exposed vent pipe lengths in unconditioned spaces.

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