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IDEAL Concord CX-100

IDEAL Concord CX-100
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IDEAL Concord CX-100 Specifications

General IconGeneral
BrandIDEAL
ModelConcord CX-100
CategoryBoiler
LanguageEnglish

Summary

Installation Guide

Concord CX Boiler Assembly - Exploded View

Detailed diagram showing the exploded view of the Concord CX boiler assembly.

Packaging

Checklist for the contents of the boiler packaging and hardware pack.

Packaging and Boiler Removal

Instructions on how to safely remove the boiler from its packaging.

Boiler Assembly

Step-by-step instructions for assembling the boiler sections and components.

System Connections

Guidance on making the flow, return, and other water connections to the boiler.

Flue Connection

Instructions for connecting the boiler's flue system according to safety standards.

Gas Connection

Procedures for connecting the gas supply to the boiler safely and correctly.

Casing Assembly

Steps involved in fitting the boiler's casing panels and components.

Casing Assembly - Continued

Further steps for completing the boiler casing assembly.

Electrical Connections

Detailed instructions for making the electrical supply and control connections.

Internal Wiring

Diagrams and explanations of the boiler's internal electrical wiring.

Zones with Bi-directional Motorised Valves

Wiring configurations for heating systems with motorised zone valves.

Zones with Individually Pumped Zones (3 zones shown)

Wiring schemes for systems with separately pumped heating zones.

Zones with Spring-Return Motorised Valves

Wiring diagrams for systems using spring-return motorised zone valves.

Commissioning and Testing

Procedures for initial commissioning and testing of the boiler.

Initial Lighting CX 40, 50 and 60

Step-by-step guide for the initial lighting of specific boiler models.

Initial Lighting CX 70, 80, 90 and 100

Step-by-step guide for the initial lighting of higher capacity boiler models.

Gas Pressure

Procedures for checking and adjusting gas pressure for optimal performance.

Spillage Check

Safety procedure to check for combustion product spillage from the draught diverter.

Testing

General operational testing procedures for the installed boiler.

Adjustment of Water Flow Rate Through the Boiler

Guidance on adjusting water flow rates for efficient system operation.

Handing Over

Procedures for handing over the boiler and its instructions to the customer.

Servicing Guide

Servicing

General recommendations and procedures for routine servicing of the boiler.

Servicing - Continued

Further steps and details for servicing the boiler components.

Replacement of Components

General advice and safety precautions before replacing boiler components.

Piezo Unit

Instructions for replacing the piezo ignition unit.

Thermocouple

Procedure for replacing the thermocouple.

Pilot Burner Assembly

Instructions for removing and replacing the pilot burner assembly.

Electrode Lead

Procedure for replacing the ignition electrode and lead.

Gas Control Valve

Steps for safely removing and replacing the gas control valve.

Main Burner

Instructions for removing and replacing the main burner components.

Burner and Controls Assembly - Exploded View CX 40 - 60

Exploded view diagram of burner and control assembly for CX 40-60 models.

Burner and Controls Assembly - Exploded View CX 70 - 100

Exploded view diagram of burner and control assembly for CX 70-100 models.

Overheat Thermostat

Procedure for replacing the overheat thermostat.

Control Sensor Potentiometer

Instructions for replacing the control sensor potentiometer.

Control Box - Basic Boiler, Exploded View

Exploded view of the basic boiler control box components.

Control Sensor

Procedure for replacing the control sensor.

PC Board No. 6 A

Instructions for removing and replacing printed circuit board No. 6A.

PC Board No. 1 C

Instructions for removing and replacing printed circuit board No. 1C.

Combustion Chamber Insulation Replacement

Procedure for replacing the combustion chamber insulation boards.

Site Assembly Instructions

Instructions for Site Assembled Boilers

Steps for assembling the boiler on-site from its component packages.

Instructions for Site Assembled Boilers - Continued

Further steps for the on-site assembly of the boiler sections.

Fault Finding Guide

Pilot Will Not Light

Troubleshooting steps for when the pilot burner fails to ignite.

Pilot Will Not Stay Lit When the Gas Valve Button is Released

Troubleshooting steps when the pilot burner extinguishes after release.

Pilot Lit But No Mains Gas

Troubleshooting guide for issues with main burner ignition when pilot is lit.

Short List of Parts

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