Ingersoll-Rand Force 5i Series User Manual (English)

Other manuals for Ingersoll-Rand Force 5i Series

Questions and Answers:

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perryrhondaAug 20, 2025
Why does my Ingersoll-Rand Force 5i winch run slow?
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  Yvonne ArmstrongAug 20, 2025
  A slow-running winch can be caused by several issues. Check that the fittings, connections, and hoses are the correct size and length, replacing any parts that restrict airflow, and inspect the air line filter. The motor may be damaged, requiring removal, disassembly, inspection, and replacement of worn parts. Insufficient air supply could also be the problem; verify that the air supply pressure and volume at the winch inlet meet the specified requirements, and clean the air line filter. The brakes may not be releasing properly.
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Kelly HernandezAug 23, 2025
What to do if my Ingersoll-Rand Force 5i Winches winch does not lift load or does not lift rated capacity?
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  Sherry JonesAug 23, 2025
  If your winch isn't lifting or pulling its rated capacity, the motor might be damaged, requiring disassembly and inspection for worn or damaged parts. Ensure sufficient air supply pressure and volume at the winch inlet, meeting the requirements, and clean the air line filter. Check the brake to ensure it is releasing properly, verifying the brake release pilot hole isn't restricted and the cylinder piston seals aren't damaged, noting that the brake should start releasing at 45 psig (3.1 bar/310 kPa). Finally, ensure the winch isn't overloaded by reducing the load to within its rated capacity.
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zskinnerAug 26, 2025
What to do if my Ingersoll-Rand Winches winch load continues to move when stopped?
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  Taylor FlowersAug 26, 2025
  If the load continues to move after stopping the winch, it could be due to a slipping brake. Inspect the brake band lining and friction disc for wear. The winch might be overloaded; reduce the load to within the rated capacity. Another cause could be sticking winch motor controls; check that the pendant/throttle levers spring return to the normal (neutral) position when released.
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Autumn NicholsonAug 28, 2025
Why does my Ingersoll-Rand Force 5i Winches motor run hot or make excessive noise during operation?
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  Ashley Wolfe MDAug 28, 2025
  If the motor runs hot or is excessively noisy, check the oil level and add oil as needed. The lubrication might be improper; replace the oil with the recommended type and set the lubricator to provide 6 to 9 drops of oil per minute at maximum winch operating capacity. Water in the oil could also be the issue; drain and refill with recommended oil, and operate the winch slowly in both directions with no load. If the problem persists, or the motor overheats, disassemble and repair the motor. A damaged or broken piston or connecting rod could also be the cause, requiring disassembly and repair of the motor.
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omitchellAug 30, 2025
What to do if throttle or pendant lever moves but Ingersoll-Rand Force 5i Winches winch does not operate?
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  Tami ElliottAug 30, 2025
  If the throttle or pendant lever moves but the winch doesn't operate, the motor may be damaged, requiring disassembly, cleaning, and replacement of any broken or damaged parts. Ensure sufficient air supply, with at least 90 psig (6.3 bar/630 kPa) at rated volume at the winch inlet, and clean the air line filter. Check for air leaks by inspecting hose and fitting connections, looking for breaks in the hoses, and tightening fittings or replacing hoses as necessary.
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Miranda WaltersSep 2, 2025
How to fix air lines freezing in Ingersoll-Rand Force 5i Winches?
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  Jim HamiltonSep 2, 2025
  To prevent air lines from freezing, install or drain air system moisture traps, moisture collecting air receivers, and compressor aftercoolers. After doing this, disconnect the lines at the winch inlet and purge them with clean, dry air or nitrogen.
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Nancy ThompsonSep 4, 2025
What causes oil leak from motor end of Ingersoll-Rand Force 5i winch?
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  Brittany BanksSep 5, 2025
  An oil leak from the motor end of the winch could be due to a leaking reduction assembly. To resolve this, disassemble the winch and inspect the reduction assembly seals.
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rachelrichardsonSep 7, 2025
What causes Ingersoll-Rand Winches brake cylinder not to release?
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  Randy WilliamsSep 7, 2025
  If the brake cylinder won't release, the band brake might be out of adjustment; adjust it to maintain the correct cylinder stroke. Leaking cylinder seals could also be the problem; if air escapes from the cylinder breather when trying to release the brake, replace or repair the cylinder. A dirty filter in the air supply can cause this issue; clean or replace the filter. Lastly, a faulty dump valve could be the cause; check the dump valve exhaust port to ensure air exhausts when the control valve handle is in neutral, and replace the dump valve if no air escapes.
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Christopher TaylorSep 9, 2025
How to troubleshoot a throttle lever that is hard to actuate on Ingersoll-Rand Force 5i?
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  laurenhughesSep 9, 2025
  If the throttle lever is hard to actuate or doesn't spring back to neutral, the reverse valve might be sticking in the bushing. To fix this, remove and disassemble the control valve, clean the control valve parts, and check the clearance between the reverse valve and bushing.
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Kenneth OrrSep 12, 2025
Why does my Ingersoll-Rand Winches brake fail to release?
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  murphymichelleSep 12, 2025
  If the brake fails to release, it could be due to low air supply pressure; ensure the air pressure at the inlet to the disc brake is at least 45 psig (3.1 bar/310 kPa). Leaking piston seals might also be the cause; inspect the brake breather, and if air escapes when attempting to release the brake, replace the brake seals. Check for proper operation of winch controls. A sticking brake piston could also be the issue; apply 45 psig (3.1 bar/310 kPa) to the brake release port and check for brake disc movement through the brake breather hole.