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Ingersoll-Rand
Air Compressor
P425AWIR
Ingersoll-Rand P425AWIR User Manual
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Operating & Maintenance Manual
Decals
22
22442594
Decals
Look for these signs on machines ma
nufactured in Europe, which point out potential
hazards to the safety of you and othe
rs. Read and understand thoroughly.
Heed
warnings and follow instructions. If you do not understan
d, inform your supervisor.
Graphic Form and Meaning of ISO Symbols
21
23
Table of Contents
Table of Contents
3
Foreword
9
Foreword
10
Warranty
13
Warranty
14
General Warranty Information
16
Extended Limited Airend Warranty
17
Warranty Registration
18
For Units Sourced from Mocksville, USA
18
Complete Machine Registration
18
Fill out the Warranty Registration Form in this Section, Keep a Copy for Your Records and Mail Form to
18
Engine Registration
18
Decals
21
Decals
22
Graphic Form and Meaning of ISO Symbols
22
Noise Emission
29
Noise Emission
30
Compressor Noise Emission Control Information
30
Noise Emission Control Maintenance Log
32
Noise Emission Warranty
32
Introduction
33
Maintenance Schedule
33
Compressed Air Leaks
33
Safety and Control Systems
33
Acoustic Materials
33
Fasteners
34
Enclosure Panels
34
Air Intake and Engine Exhaust
34
Cooling Systems
34
Isolation Mounts
34
Engine Operation
34
Fuels and Lubricants
34
Safety
37
Safety
38
General Information
38
Compressed Air
39
Materials
40
Battery
41
Radiator
41
Transport
42
Safety Chains / Connections and Their Adjustment
42
General Arrangement
43
General Arrangement
44
Compressor
46
Lubricating Oil Specification
47
Engine
48
Commissioning
49
Operating Instructions
51
Operating Instructions
52
Prior to Starting
52
Control Panel
54
Diagnostic / Auto Shutdown (Standard)
54
Controls (Standard)
54
Optional Controls
55
Wedge Diagnostic Display Panel
56
Wedge Diagnostic Display Codes
57
Starting the Machine
61
Wait to Start Lamp
61
Push after Warm up
62
Dual Pressure When Fitted
62
Stopping the Machine
62
Emergency Stopping
63
Re-Starting after an Emergency
63
Monitoring During Operation
63
Decommissioning
63
Engine Instructions
65
Engine
66
Engine Serial Number Plate
66
Fuels, Lubricants and Coolant
66
Diesel Fuel
66
Required Fuel Properties
66
Sulfur Content
66
Bio-Diesel Fuel
67
Handling and Storing Bio-Diesel Fuel
67
Diesel Fuel Storage
68
Minimizing the Effect of Cold Weather on Diesel Engines
68
Diesel Engine Oil
68
Diesel Engine Coolant
69
Supplemental Coolant Additives
70
Coolant Drain Intervals
70
Operating in Warm Temperature Climates
70
Engine Break-In Service
71
Lubrication
72
Lubrication and Maintenance Service Interval Chart
72
Lubrication & Maintenance / Daily
73
Daily Pre-Starting Checks
73
To Change Engine Oil and Oil Filter
73
Changing Engine Oil and Replacing Filter
73
Cleaning Crankcase Vent Tube
74
Replacing Fuel Filter Elements
75
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
76
Checking Belt Wear
76
Checking Tensioner Spring Tension
76
Checking Engine Electrical Ground Connections
77
Replenishing Supplemental Coolant Additives (Scas) between Coolant Changes
77
Replacing Fan and Alternator Belts
78
Bleeding the Fuel System
78
At Fuel Injection Pump
79
At Fuel Injection Nozzles
79
Do Not Modify Fuel System
79
Troubleshooting
80
General Troubleshooting Information
80
Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU)
80
Displaying of Diagnostic Trouble Codes (Dtcs)
85
Intermittent Fault Diagnostics (with Electronic Controls)
85
Suggestions for Diagnosing Intermittent Faults
85
Possible Causes of Intermittent Faults
86
Storage
86
Engine Storage Guidelines
86
Preparing Engine for Long Term Storage
86
Removing Engine from Long Term Storage
87
Specifications
88
Engine Crankcase Oil Fill Quantities
89
Lubrication and Maintenance Records
89
Using Lubrication and Maintenance Records
89
Emission System Warranty
89
Emissions Control System Certification Label
90
Maintenance
91
Maintenance
92
Routine Maintenance
97
Protective Shutdown System
98
Scavenge Line
99
Compressor Oil Filter
99
Compressor Oil Separator Element
100
Compressor Oil Cooler and Engine Radiator
101
Air Filter Elements
102
Ventilation
102
Cooling Fan Drive
103
Fuel System
103
Fuel Filter Water Separator
103
Charge Air Cooler Pipework
103
Hoses
103
Electrical System
104
Battery
104
Pressure System
104
Tyres / Tyre / Tire Pressure
104
Running Gear / Wheels
104
Lubrication
105
Engine Lubricating Oil
105
Engine Lubricating Oil Specification
105
Engine Oil Filter Element
105
Compressor Lubricating Oil
105
Compressor Oil Filter Element
106
Running Gear Wheel Bearings
106
Speed and Pressure Regulation Adjustment
107
Machine Systems
113
Machine Systems
114
Wedge to Engine Interface - IR Engine
115
Harness System Schematic
116
J1939 CAN Communications Schematic
116
Service Tools
117
Service Tools
118
Electronic Systems
118
Service Tools
119
Electrical Parts
121
Fault Finding
123
Fault Finding
124
Options
127
Options
128
Options - Lubricator
128
Safety
128
General Information
128
Operating Instructions
128
Commissioning
128
Prior to Starting
129
Maintenance
129
Fault Finding
129
Options - Dual Pressure
129
Safety
129
Operating Instructions
129
Commisioning
129
Starting and Use
129
Options - IQ System
130
Safety
130
Operating Instructions
131
Maintenance
132
Daily Maintenance
132
Weekly Maintenance
132
Yearly Maintenance
132
Filter Replacement
132
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Ingersoll-Rand P425AWIR Specifications
General
Brand
Ingersoll-Rand
Model
P425AWIR
Category
Air Compressor
Language
English
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