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Operating & Maintenance Manual General Arrangement

44 22442594

General Arrangement

All dimensions in inches(mm) D Access items:

A Instrument panel access door Fuel fill

B Package air inlet Engine oil filter

C Access items: Fuel filter

Separator element & fill Engine and compressor air filter

Compressor oil filter E Access items:

Fuel filters Radiator fill

Dipstick F Package air outlet

Engine oil fill G Track width

Coolant bottle fill

7/170 10/125 14/115

P600WIR HP450WIR VHP400WIR

Table of Contents3
Foreword9
Foreword10
Warranty13
Warranty14
General Warranty Information16
Extended Limited Airend Warranty17
Warranty Registration18
For Units Sourced from Mocksville, USA18
Complete Machine Registration18
Fill out the Warranty Registration Form in this Section, Keep a Copy for Your Records and Mail Form to18
Engine Registration18
Decals21
Decals22
Graphic Form and Meaning of ISO Symbols22
Noise Emission29
Noise Emission30
Compressor Noise Emission Control Information30
Noise Emission Control Maintenance Log32
Noise Emission Warranty32
Introduction33
Maintenance Schedule33
Compressed Air Leaks33
Safety and Control Systems33
Acoustic Materials33
Fasteners34
Enclosure Panels34
Air Intake and Engine Exhaust34
Cooling Systems34
Isolation Mounts34
Engine Operation34
Fuels and Lubricants34
Safety37
Safety38
General Information38
Compressed Air39
Materials40
Battery41
Radiator41
Transport42
Safety Chains / Connections and Their Adjustment42
General Arrangement43
General Arrangement44
Compressor46
Lubricating Oil Specification47
Engine48
Commissioning49
Operating Instructions51
Operating Instructions52
Prior to Starting52
Control Panel54
Diagnostic / Auto Shutdown (Standard)54
Controls (Standard)54
Optional Controls55
Wedge Diagnostic Display Panel56
Wedge Diagnostic Display Codes57
Starting the Machine61
Wait to Start Lamp61
Push after Warm up62
Dual Pressure When Fitted62
Stopping the Machine62
Emergency Stopping63
Re-Starting after an Emergency63
Monitoring During Operation63
Decommissioning63
Engine Instructions65
Engine66
Engine Serial Number Plate66
Fuels, Lubricants and Coolant66
Diesel Fuel66
Required Fuel Properties66
Sulfur Content66
Bio-Diesel Fuel67
Handling and Storing Bio-Diesel Fuel67
Diesel Fuel Storage68
Minimizing the Effect of Cold Weather on Diesel Engines68
Diesel Engine Oil68
Diesel Engine Coolant69
Supplemental Coolant Additives70
Coolant Drain Intervals70
Operating in Warm Temperature Climates70
Engine Break-In Service71
Lubrication72
Lubrication and Maintenance Service Interval Chart72
Lubrication & Maintenance / Daily73
Daily Pre-Starting Checks73
To Change Engine Oil and Oil Filter73
Changing Engine Oil and Replacing Filter73
Cleaning Crankcase Vent Tube74
Replacing Fuel Filter Elements75
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)76
Checking Belt Wear76
Checking Tensioner Spring Tension76
Checking Engine Electrical Ground Connections77
Replenishing Supplemental Coolant Additives (Scas) between Coolant Changes77
Replacing Fan and Alternator Belts78
Bleeding the Fuel System78
At Fuel Injection Pump79
At Fuel Injection Nozzles79
Do Not Modify Fuel System79
Troubleshooting80
General Troubleshooting Information80
Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU)80
Displaying of Diagnostic Trouble Codes (Dtcs)85
Intermittent Fault Diagnostics (with Electronic Controls)85
Suggestions for Diagnosing Intermittent Faults85
Possible Causes of Intermittent Faults86
Storage86
Engine Storage Guidelines86
Preparing Engine for Long Term Storage86
Removing Engine from Long Term Storage87
Specifications88
Engine Crankcase Oil Fill Quantities89
Lubrication and Maintenance Records89
Using Lubrication and Maintenance Records89
Emission System Warranty89
Emissions Control System Certification Label90
Maintenance91
Maintenance92
Routine Maintenance97
Protective Shutdown System98
Scavenge Line99
Compressor Oil Filter99
Compressor Oil Separator Element100
Compressor Oil Cooler and Engine Radiator101
Air Filter Elements102
Ventilation102
Cooling Fan Drive103
Fuel System103
Fuel Filter Water Separator103
Charge Air Cooler Pipework103
Hoses103
Electrical System104
Battery104
Pressure System104
Tyres / Tyre / Tire Pressure104
Running Gear / Wheels104
Lubrication105
Engine Lubricating Oil105
Engine Lubricating Oil Specification105
Engine Oil Filter Element105
Compressor Lubricating Oil105
Compressor Oil Filter Element106
Running Gear Wheel Bearings106
Speed and Pressure Regulation Adjustment107
Machine Systems113
Machine Systems114
Wedge to Engine Interface - IR Engine115
Harness System Schematic116
J1939 CAN Communications Schematic116
Service Tools117
Service Tools118
Electronic Systems118
Service Tools119
Electrical Parts121
Fault Finding123
Fault Finding124
Options127
Options128
Options - Lubricator128
Safety128
General Information128
Operating Instructions128
Commissioning128
Prior to Starting129
Maintenance129
Fault Finding129
Options - Dual Pressure129
Safety129
Operating Instructions129
Commisioning129
Starting and Use129
Options - IQ System130
Safety130
Operating Instructions131
Maintenance132
Daily Maintenance132
Weekly Maintenance132
Yearly Maintenance132
Filter Replacement132

Brand	Ingersoll-Rand
Model	P425AWIR
Category	Air Compressor
Language	English

Ingersoll-Rand P425AWIR User Manual

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