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Interroll 138i User Manual

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Instruction manual
Interroll Drum motor
i-Series
S-Series
S/A-Series
D-Series
Version 4.1 (06/2015) en-US
Translation of original instruction manual

Table of Contents

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Interroll 138i Specifications

General IconGeneral
BrandInterroll
Model138i
CategoryEngine
LanguageEnglish

Summary

Safety

Intended Use

Specifies the intended applications and environments for the drum motor.

Unintended Use

Lists prohibited uses and potential hazards associated with them.

Dangers

Lists potential hazards like bodily injury, electricity, oil, and rotating parts.

General Technical Information

Technical Data

Presents key technical specifications such as protection classification and temperature ranges.

Thermal Protection

Details the integrated thermal circuit breaker and its function.

i-Series Product Information

Electrical Data of i-Series

Provides detailed electrical specifications for various i-series motor models.

Connection Diagrams for the i-Series

Illustrates standard wiring configurations for the i-series drum motors.

S-Series Product Information

Electrical Data of S-Series

Provides detailed electrical specifications for various S-series motor models.

Connection Diagrams for the S-Series

Illustrates standard wiring configurations for the S-series drum motors.

S/A-Series Product Information

Electrical Data of S/A-Series

Provides detailed electrical specifications for S/A-series motor models.

Connection Diagrams for the S/A-Series

Illustrates standard wiring configurations for S/A-series drum motors.

D-Series Product Information

Electrical Data of D-Series

Provides detailed electrical specifications for D-series motor models.

Connection Diagrams for the D-Series

Illustrates standard wiring configurations for D-series drum motors.

Assembly and Installation

Warning Notices Concerning the Installation

Highlights risks like crushing and damage during installation.

Installing the Drum Motor

Covers proper procedures for mounting the drum motor.

Installing the Motor with Mounting Brackets

Details how to securely mount the motor using brackets, including orientation.

Tensioning the Belt

Provides guidance on applying the correct belt tension to avoid damage.

Belt Tension

Lists factors for calculating belt tension and permissible limits.

Belt Elongation

Explains how to measure belt elongation and calculate tension force.

Electrical Connection of the Drum Motor

Details proper electrical connection methods, including grounding.

Frequency Inverter

Discusses operating asynchronous motors with frequency inverters and parameterization.

Initial Startup and Operation

Initial Startup

Lists steps required before putting the drum motor into operation.

Checks Before the Initial Startup

Provides a checklist for ensuring safe and correct initial startup.

Procedure in Case of Accident or Fault

Outlines steps to take in case of an accident or operational fault.

Maintenance and Cleaning

Troubleshooting

Motor Does Not Start or Stops During Operation

Lists possible causes and remedies for motors failing to start or stopping unexpectedly.

Motor Does Not Start or Stops During Operation (Continued)

Continues troubleshooting for motor startup issues, including blocked parts and oil viscosity.

Motor is Running, Drum Shell Does Not Turn

Addresses issues where the motor runs but the drum does not, like transfer loss.

Motor Heats Up in Regular Operation

Diagnoses causes of motor overheating, such as overload or high ambient temperature.

Drum Motor Runs with Interruptions

Troubleshoots intermittent motor operation due to blockages or power issues.

Drum Motor/Belt Runs More Slowly Than Specified

Addresses causes for reduced speed, including wrong specifications or blocked belts.

Motor Winding: One Phase Failed

Discusses troubleshooting for single-phase failure in motor windings.

Motor Winding: Two Phases Failed

Covers troubleshooting for two-phase failure in motor windings.

Motor Winding: All Three Phases Failed

Addresses troubleshooting for failure of all three phases in motor windings.

Belt Slips on Drum Motor

Lists causes for belt slippage, including blockages, friction, and tension issues.

Belt Not Correctly Adjusted / Belt Does Not Run Centered

Addresses issues with belt alignment, tension, and material deposits.

Rotor Drive Worn or Teeth Broken Off

Troubleshoots wear or breakage in rotor drives or teeth.

Toothed Sprocket Worn or Teeth/Bolts Broken Off

Addresses wear or breakage in toothed sprockets.

Complete or Temporary Failure of Brake and Rectifier

Troubleshoots brake and rectifier failures due to incorrect voltage, connection, or shielding.

Encoder (Temporarily) Not Working

Provides troubleshooting steps for encoder malfunctions, including connection and electrical issues.

Decommissioning and Disposal

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