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Intex Pure Spa BUBBLE SB-HWF20 - User Manual

Intex Pure Spa BUBBLE SB-HWF20
39 pages
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Pure Spa
2021SSN BUBBLE Spa Control Base Repair Guide
Characteristic Feature
Item #
28442
Control base #: 13032
Model #:
SB-HWF20
Panel Digital
(New) Hexagon type
Control Panel
Wireless control
Tub shape
Round & Octagon type
Production date
Start form 2020-6-15
Introduction
The purpose of this guide is to help you understand how to repair
the most common issues with the main heating and filtration unit.
This includes problems with the various internal sensors, the
internal computer (printed circuit board), water and air pumps.
IMPORTANT
Unplug the power cord before replacing spare parts.
Question and Answer IconNeed help?

Do you have a question about the Intex Pure Spa BUBBLE SB-HWF20 and is the answer not in the manual?

Intex Pure Spa BUBBLE SB-HWF20 Specifications

General IconGeneral
MaterialFiber-Tech construction
ModelSB-HWF20
TypeInflatable
Outer Diameter2.01 m
Height0.71 m
Heating SystemYes
Included AccessoriesInsulated cover, inflation hose, carry bag

Summary

Introduction

Important Safety Note

Always unplug the power cord before replacing spare parts for safety.

PCB Schematic Overview

New Wi-Fi Spa PCB Features

Highlights QR code and red Wi-Fi chip on new Wi-Fi spa PCBs.

Essential Tools for Repair

Spa Control Base Repair Tools List

Lists necessary tools for effective spa control base repair procedures.

Using a Multi-Meter

Measuring AC and DC Voltage

Guide on using a multimeter to measure AC and DC voltage correctly.

Spa Component Identification

Control Base and Panel Components

Overview of the control base, control panel, and spa tub components.

Wi-Fi Connectivity Troubleshooting

Wi-Fi Pairing Failures

Troubleshooting steps for control panel failing to pair with Wi-Fi router.

Transmission Signal Failure (E81)

Procedure for fixing transmission signal failure (Error E81).

Spa Offline After Setup

Steps to troubleshoot network issues causing the spa to be offline.

Control Base Repair Procedures

Wiring Schematic Diagram

Visual representation of the control base unit's electrical wiring connections.

Main Circuit Board Details

Information related to the main circuit board within the control base.

Opening the Control Base Unit

Accessing Internal Components

Steps for safely opening the control base and removing panels.

Accessing and Removing the PCB

PCB Cover Removal and Wire Disconnection

Guide on removing the PCB cover and disconnecting wires.

Internal Part Identification (A-I)

Transformer and Air Blower Identification

Locating and identifying the Transformer (A) and Air Blower (B).

PCB, Base, and Sensor Identification

Identifying the PCB (C), Base (D), and Temperature Sensors (E, H, I).

Heating Element and Flow Sensor Identification

Locating and identifying the Heating Element (F) and Flow Sensor (G).

Internal Part Identification (J-N)

Water Inlet;Outlet and Air Inlet Identification

Identifying water inlet/outlet parts (J, K) and air inlet nut (L).

Electrical Cord and Water Pump Identification

Identifying the Electrical Cord with RCD (M) and Water Pump (N).

PCB Terminal Configuration

Sensor Terminal Color Codes

Mapping sensor types to terminal colors (Black, White, Green, Yellow).

Power and Component Terminal Assignments

Identifying terminals for power supply, transformer, blower, and heater.

Additional PCB Terminal Assignments

Filter Pump and Rectifier Terminals

Details on terminals for filter pump power, rectifier input/output.

Hard Water Coil Terminals

Identifying terminals G & H for the hard water coil.

Display Error Codes Overview

Error Code E81: Transmission Signal Failure

Troubleshooting steps for Error Code E81 related to signal transmission.

Troubleshooting Error Code E81

RCD and Panel Checks

Steps to check RCD, reset, and replace panel if E81 persists.

Circuit Board Replacement

Replacing the main circuit board or switch controller board for E81.

Error Code E90: Water Pressure Issues

E90 Diagnosis: Obstructions or Component Failure

Code E90 indicates low water pressure due to obstructions or internal faults.

E90 Logic Flowchart

Diagnostic flowchart for resolving Error Code E90.

Error Code E90: Flow Sensor Troubleshooting

Flow Sensor Connection and Testing

Checking flow sensor connections and simulating its function.

Replacing the Flow Sensor

Procedure for replacing a defective flow sensor.

Error Code E90: Water Pump Troubleshooting

Water Pump Click Diagnosis

Troubleshooting a water pump that only clicks when turned on.

Impeller and Shaft Inspection

Steps to access and inspect the water pump's impeller and shaft.

Error Code E90: Transformer Troubleshooting

Testing Transformer Voltage

Using a multimeter to test transformer voltage output.

Replacing the Transformer

Detailed steps for removing and replacing the transformer.

Error Code E90: PCB Voltage Check

Testing PCB Input Voltage

Checking the voltage at PCB terminals (A&B) for proper operation.

PCB Replacement Procedure

Instructions for replacing the PCB if it fails voltage tests.

Error Code E90: Heating Element Issues

Heating Element Replacement Steps

Procedure for disconnecting and replacing the heating element.

Error Code E94: Low Water Temperature

E94 Diagnosis: Frigid Water or Sensor Fault

Code E94 indicates very low water temperature, possibly from frigid water or sensors.

E94 Logic Flowchart

Diagnostic flowchart for resolving Error Code E94.

Error Code E94: Sensor Troubleshooting

Replacing the 20-40°C Temperature Sensor

Steps to swap out and replace the 20-40°C water temperature sensor.

PCB Replacement for Persistent E94

Replacing the PCB if E94 persists after sensor replacement.

Error Code E95: High Water Temperature

E95 Diagnosis: Overheating or Sensor Fault

Code E95 indicates very high water temperature, possibly from sensor issues.

Addressing High Temperature

Steps to add cold water or replace the 50°C sensor or PCB.

Error Code E97: Dry-Fire Protection

E97 Cause: Hot Water or Thermal Fuse

Code E97 indicates dry-fire protection, due to hot water or a faulty 84°C fuse.

Replacing the 84°C Thermal Fuse

Procedure for testing and replacing the 84°C thermal fuse.

PCB Replacement for Persistent E97

Replacing the PCB if E97 persists after fuse replacement.

Error Codes E99;100;000°C

Indication: Faulty 20-40°C Temperature Sensor

These codes indicate a faulty 20-40°C water temperature sensor.

Sensor and PCB Replacement

Steps to replace the sensor or the PCB.

END; Heating Problem Diagnosis

System Hibernation After Continuous Heating

System hibernates after 72 hours of continuous heating, indicating heater or PCB issues.

Heater Set or PCB Replacement

Procedures for replacing the heater set or the PCB.

Blank Panel Troubleshooting

Causes: RCD, PCB, or Connection Failure

Blank panel indicates RCD, PCB, or connection issues.

RCD Reset and Panel Replacement

Steps for resetting RCD and replacing the control panel.

Component Replacement Options

Options include replacing PCB, RCD, or power cord.

Random Display or 888 Troubleshooting

Panel or PCB Malfunction Indication

Random display suggests a malfunction with the panel or PCB.

Panel and PCB Replacement

Guidance on replacing the control panel or the PCB.

Air Blower Functional Problems

Troubleshooting Non-Operating Air Blower

Steps for diagnosing an air blower that fails to turn on.

Terminal Connections and Voltage Checks

Verifying terminal connections and checking air blower voltage.

Component Replacement: Air Blower or PCB

Replacing the air blower or the PCB based on diagnostic results.

Air Blower Noise Troubleshooting

Noise Level Measurement with Psophometer

Using a psophometer to measure and assess air blower noise levels.

Identifying Causes of Loud Air Blower Noise

Investigating issues like bad check valves or pump lifespan for noise.

How to Replace the RCD

RCD Testing and Replacement

Procedure for testing and replacing the RCD unit.

Control Panel and Voltage Verification

Replacing the control panel and verifying voltage output.

Waterproof Ring Reinstallation

Ensuring correct installation of waterproof rings on connectors.

How to Replace the PCB

PCB Access and Wire Disconnection

Steps to access the PCB by removing the cover and disconnecting wires.

Installing the New Main Circuit Board

Procedure for installing the replacement main circuit board.

How to Replace the Spa Control Base

Base Unit Removal and Installation

Steps to remove the old base and install a new one.

How to Replace the Switch Controller Board

Switch Board Removal Procedure

Instructions for removing the switch controller board.

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