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Ismatec MCP-Z Process - User Manual

Ismatec MCP-Z Process
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MCP-Z Process/Ismatec SA/14.07.00/CB/GP
English FrançaisDeutsch
Betriebsanleitung
Operating Manual
Mode d‘emploi
14.07.00 CB/GP
Zahnrad-
Pumpen-
Antrieb
ISM 918
Mikroprozessor-
gesteuert
Schutzgrad
IP 65
Gear
pump
drive
ISM 918
Microprocessor
controlled
Protection rating
IP 65
MCP-Z Process
Moteur de
pompe à
engrenages
ISM 918
Contrôlé par
microprocesseur
Classe de protection
IP 65

Table of Contents

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Do you have a question about the Ismatec MCP-Z Process and is the answer not in the manual?

Summary

Safety Precautions

Warranty Information

Warranty Terms and Conditions

Outlines the terms and conditions of the product warranty.

Warranty Voidance Conditions

Lists conditions under which the product warranty is voided.

Product Package Contents

Included Items Overview

Details the items included in the product package.

Package Inspection Instructions

Instructions for checking package contents for transport damage.

Rear Panel Layout

Ports and Interfaces

Details mains switch, power cord, RS232, and analog interface ports.

Electrical and Safety Requirements

Power, Fuses, and Grounding

Covers mains voltage, power consumption, fuses, and grounding requirements.

Pump Startup Procedure

Pump-head Mounting

Instructions for mounting the pump-head assembly.

Tubing Connection

Steps for connecting the tubing and securing it with clamps.

Power Connection and ID Code Entry

Covers connecting power and entering pump-head ID codes.

Pre-operation Safety Checks

Emphasizes filling pump-head and avoiding particle-laden media.

Post-Power-On Information

Startup Display Overview

Describes the initial LED tests, firmware, and program information displayed.

ID-Code Entry for Programs

Requires entering the pump-head ID code for each program.

Operating Panel Layout

Digital Display and Mode LEDs

Shows the main display and LEDs indicating operating modes.

Value Adjustment Buttons

Buttons for increasing or decreasing numerical values.

Pump Control Buttons

RUN/STOP, CAL, RESET, and MAX buttons for pump operation and calibration.

Operating Modes and Functions

Mode Selection and Indicators

Explains the MODE button and LEDs for active operating modes.

Program and Speed Settings

Covers program selection, RPM, and flow rate settings.

Dispensing and Pause Settings

Details DISP Time, DISP Volume, PAUSE Time, and TOTAL modes.

Navigating Basic Settings

Accessing Settings Menu

How to enter and exit the settings menu.

Navigating Settings Controls

Using keys to select settings, confirm entries, and reset values.

Program-Specific Basic Settings

Setting Dispensing Cycles

Sets the number of dispensing steps by time or volume.

Pump-Head ID-Code Entry

Entering the pump-head ID code for correct operation.

Foot Switch and Hand Dispenser Configuration

Configuring foot switch or hand dispenser for pump control.

Program-Specific Settings Configuration

Valve Control Settings

Configures the valve to be active or inactive.

Display Digits Setting

Sets the number of significant digits displayed.

Initializing Program Settings

Resets current program settings to default values.

General Basic Settings

Initialize All Programs

Resets all basic settings in all 4 programs to default.

RS232 Address Configuration

Sets the pump address for RS232 communication.

RS232 Baud Rate Configuration

Sets the communication speed for RS232 interface.

Program Selection Navigation

Accessing the Settings Menu

Describes how to enter the settings menu using the settings key.

Setting and Confirming Parameters

Using keys to select values, confirm, reset, and exit settings.

Program Selection

Selecting and Loading Programs

Steps to select, confirm, and load program parameters.

Total Volume Monitoring

Viewing and Resetting Total Volume

How to access and reset the total dispensed volume display.

Pump Speed Control

Setting and Adjusting Speed

How to set pump speed (RPM) and use MAX for high-speed operation.

Starting, Stopping, and Monitoring

Using RUN/STOP and MODE key to control and monitor pump operation.

Flow Rate Control

Setting and Calibrating Flow Rate

How to set flow rate and the importance of calibration.

Pump Operation and Monitoring

Using RUN/STOP, MAX, MODE for pump control and monitoring.

ID-Code for Flow Rate Accuracy

Importance of entering the correct pump-head ID for accurate flow rate settings.

Flow Rate Calibration Procedure

Preparing for Calibration

Setting pump mode and time for calibration.

Performing Calibration

Entering measured value, confirming, and saving calibration.

Calibration Notes

Information regarding repeated calibration needs.

Time-Based Dispensing

Setting Dispensing Time

How to set dispensing duration and adjust it during operation.

Pump Operation and Monitoring

Starting, stopping, and viewing operational values during dispensing.

Dispensing Cycle Notes

Warnings about interruptions, final stops, and short-time dispensing accuracy.

Volume-Based Dispensing

Setting and Adjusting Dispensing Volume

How to set volume, adjust during operation, and achieve precision dispensing.

Pump Operation and Monitoring

Starting, stopping, and viewing operational values during dispensing.

Volume Calibration Procedure

Preparing for Volume Calibration

Setting dispensing volume and starting the pump.

Performing Volume Calibration

Measuring, entering, and saving the calibrated volume.

Calibration Notes

Information regarding repeated calibration needs.

Default Calibration

Flow Rate and Volume Calibration

Procedure for performing default calibration of flow rate and volume.

Volume Dispensing Within a Time Limit

Setting Dispensing Volume and Time

Procedures for setting both volume and time parameters.

Pump Operation and Error Handling

Starting the pump, making corrections, and interpreting error messages.

Intermittent Dispensing by Time

Setting Pause and Dispensing Times

How to set pause and dispensing durations for intermittent cycles.

Pump Operation and Time Adjustments

Starting the pump, adjusting times, and viewing operational values.

Intermittent Dispensing by Volume

Setting Pause Time and Dispensing Volume

How to set pause time and dispensing volume for intermittent cycles.

Pump Operation and Volume Adjustments

Starting the pump, adjusting volume or pause time, and viewing values.

Setting Dispensing Cycle Count

Defining Interval Dispensing Cycles

How to set the number of dispensing cycles for interval operations.

Managing Interval Dosing Operations

Includes viewing remaining cycles, adjusting pauses, and interrupting/resuming dosing.

Valve-Assisted Dispensing

Valve Benefits and Connection

Explains valve function, connection, and activation.

Recommended Tubing for Valve

Specifies tubing requirements when using the valve.

Pumping Against Pressure

Differential Pressure and Bypass Features

Discusses max pressure, control unit, and internal pump-head bypass.

Safe Pump Shutdown

Overload Protection

Overload Indication and Cause

Displays 'OL' for overload, stops pump, and explains identifying causes.

Analog Interface Pinout and Functions

Ground and Remote Control Pins

Describes GND and remote control pin functions.

Start;Stop and Speed Control Pins

Details pins for pump start/stop and external speed input.

Digital Inputs and Outputs

Explains TTL digital inputs and universal outputs.

Speed Output and Internal Speed

Covers speed output and internal speed control pins.

Analog Interface Configuration

Speed Output and Supply Pins

Details speed output settings and +5VDC supply pin.

Internal Speed Control and Digital Outputs

Explains Pin 13 function and digital output connections.

DIP Switch Configuration

Switch S1 Settings

Configuration options for Pin 5 speed input and default settings.

Switch S2 Settings and Safety

Controls motor speed and outlines safety precautions for accessing switches.

RS232 Serial Interface Operation

Interface Startup and Addressing

Covers startup delay, setting pump address for RS232 communication.

Command Structure and Response Codes

Details command formatting and interpretation of response codes.

RS232 Command Reference - Operations

General Command Information

Covers addressing, cascading, and command termination rules.

Drive Control Commands

Commands for starting, stopping, and resetting the pump drive.

Operating Mode Selection Commands

Commands to switch between different pump operating modes.

RS232 Command Reference - Modes and Parameters

Operating Mode Commands

Commands for selecting different pump operating modes.

Parameter Inquiry and Input

Commands to query and input pump type, ID, and software version.

RS232 Command Reference - Dispensing Parameters

Speed and Flow Rate Commands

Commands for setting and querying pump speed and flow rate.

Time, Cycles, and Volume Commands

Commands for dispensing time, cycles, total volume, and parameter storage.

RS232 Command Reference - Volume and Program Settings

Volume and Pause Time Commands

Commands for setting dispensing volume and pause time.

Dispensing Cycles and Program Defaults

Commands for setting cycle count, total volume, and program defaults.

RS232 Command Reference - Configuration

Program Reset and Default Settings

Commands to reset programs to default values.

Input;Output and Universal Control

Commands for configuring inputs, outputs, and universal control functions.

Multi-Pump System Configuration

Establishing Pump Cascades

How to connect multiple pumps in a cascade using specific cables and addressing.

Programming Software

ProgEdit Software Features and Requirements

Details on creating, downloading, and system requirements for ProgEdit software.

Software Accessories

Pressure Control Unit Accessory

Pump-Head Information

Components and Types

Lists pump-head parts and available types with different gear materials.

Pump-Head Mounting Procedure

Tools and Initial Steps

Lists required tools and initial steps for mounting.

Pump-Head Mounting Steps

Magnet and Nipple Installation

Instructions for installing the driving magnet and tubing nipples, including PTFE tape use.

Securing Pump-Head and Pre-Use Check

Steps for attaching the pump-head, noting flow direction, and filling before use.

Pump-Head Specifications and Selection

Pump-Head Model Data Table

Comprehensive table of pump-head models, specs, and materials.

Pump-Head Design and Temperature Notes

Information on pump-head design, interchangeability, and temperature considerations.

Service Kits

Kit Contents and Model Mapping

Lists wear parts in kits and maps them to pump-head models.

Pump Accessories

Valve Units and Non-Return Valve

Details the valve unit and polypropylene non-return valve.

Tubing Components and Pressure Control

Lists tubing clamps, nipples, and the pressure control unit.

Additional Accessories

Hand Dispenser and Foot Switch

Details dispenser with cannula and foot switch for pump control.

Connecting Cable for PC

Cable for PC connection via RS232.

Pump Maintenance and Servicing

Routine Maintenance Procedures

Recommendations for pump-head flushing and identifying wear parts.

Repair and Spare Parts Procedures

How to request repairs or obtain spare parts, including required information.

Removing and Mounting the Casing Hood

Casing Opening Precautions

Recommends opening only for fuse replacement or DIP-switch changes to maintain seal.

Hood Removal and Reinstallation

Step-by-step instructions for removing and reattaching the hood.

Casing Hood Sealing

Casing Hood Sealing Procedure

Instructions for sealing the hood after opening, involving screws and silicone.

Plug Gaskets for IP-65 Interfaces

Installing gaskets into male plugs for IP-65 interface connections.

Interface Cable Selection Responsibility

User responsibility for choosing appropriate IP-rated interface cables.

Fuse Replacement

Fuse Locations and Ratings

Identifies fuse locations and lists types/ratings for control board and power supply.

Fuse Replacement Safety Procedure

Steps: switch off pump, unplug, remove hood, and refer to pages 51-52.

Technical Specifications

Drive and Remote Control Specifications

Details motor type, speed, pressure, and remote control options.

Electrical and Environmental Specifications

Covers mains connection, power, fuses, protection rating, and operating conditions.

Dimensions, Weight, and Compliance

Physical dimensions, weight, and CE conformity details.

Ismatec MCP-Z Process Specifications

General IconGeneral
BrandIsmatec
ModelMCP-Z Process
CategoryDC Drives
LanguageEnglish