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ITL SOLIS 20 User Manual

ITL SOLIS 20
469 pages
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ITL SOLIS 20 Specifications

General IconGeneral
BrandITL
ModelSOLIS 20
CategoryTractor
LanguageEnglish

Summary

Foreword

Instructions to User

Maintenance

Details on general maintenance procedures for the tractor, including repair operations.

Safety Recommendations

Provides safety rules and precautions for repair operations and general handling.

Safety Maintenance Rules

Lists essential safety rules to follow during maintenance and operation.

How to Read the Manual

Guidance on how to effectively use the service manual for tractor maintenance.

Recommended Schedule for Maintenance Service

Detailed schedule of maintenance intervals and required service items for the tractor.

Identification of Tractor

Information on identifying tractor components using figures and references.

Engine

Engine Service Data

Provides initial and wear limit specifications for engine components.

Engine Specifications

Details tractor engine specifications for different models and configurations.

General Instruction for Dismantling and Re-assembling

General guidelines and precautions for dismantling and re-assembling engine components.

Dismantling The Engine

Step-by-step procedure for dismantling the engine, with visual aids.

Engine Assembly

Step-by-step procedure for assembling the engine, with visual aids.

Fault Diagnosis Chart

Lists common engine faults, their possible causes, and recommended actions.

Lubrication System

Specifications

Details on the lubricating system's specifications, including oil type and capacity.

Troubleshooting

Provides solutions for common lubrication system problems like oil leakage and low pressure.

Cooling System

Specifications

Details on cooling system components, specifications, and troubleshooting.

Thermostat

Instructions for removal, installation, and inspection of the thermostat.

Radiator

Procedure for checking radiator cap pressure valve and radiator dismantling.

Turbo Charger

On-Vehicle Inspection

Guides for inspecting turbocharger boost pressure, turbine wheel, and oil passage.

Removal & Installation

Procedure for removing and installing the turbocharger with cautions.

DO's and DON'Ts

Recommendations for satisfactory functioning and common mistakes to avoid with the turbocharger.

Troubleshooting Chart

Lists possible causes and remedial actions for turbocharger issues.

Dry Air Cleaner Guidelines

Clutch

Introduction

Explains the basic principle of clutch operation.

Function

Defines the purpose and function of a clutch in transmitting torque.

Working

Describes the main components and operational steps of the clutch mechanism.

Specifications

Provides technical specifications for the clutch system, including type and dimensions.

Detail of Double Clutch Linkage Assy Parts

Exploded view and part list for the double clutch linkage assembly.

Assembly Process of Double Clutch

Step-by-step instructions for assembling the double clutch.

Inspection Procedure

Guidelines for inspecting the clutch disc and clutch cover for wear and damage.

Trouble Shooting

Lists common clutch problems, their causes, and suggested remedies.

Floor Area & Gear Box

Sheet Metal

Procedures for dismantling and assembling the canopy and fender assemblies.

Transmission

Illustrative diagram of the transmission system.

Power Flows

Diagrams illustrating power flow in different speed ranges.

Assembly Typical Data

Data and ranges for shims used in gear box assembly end float adjustments.

Filling and Checks

Instructions for draining and filling transmission oil and performing checks.

Service Schedule

Recommended maintenance intervals for the gear box and related components.

Disassembly and Assembly Operations

4WD Drop Box (Mechanical)

Disassembly and assembly procedures for the 4WD drop box.

Final Drive

Exploded view and part list for the final drive group.

Upper Covers and Rockshaft

Disassembly and assembly procedures for upper covers and rockshaft.

Outer Gear Controls

Disassembly and assembly procedures for outer gear controls.

Clutch Housing

Disassembly and assembly procedures for the clutch housing.

PTO - Power Take Off

Disassembly and assembly procedures for the PTO power take off system.

Differential Assy

Disassembly and assembly procedures for the differential assembly.

Pinion - Ranges (Secondary Shaft)

Disassembly and assembly procedures for the pinion and range gears.

Speed Gears (Secondary Shaft)

Disassembly and assembly procedures for speed gears on the secondary shaft.

Hydraulic Circuit

Hydraulic Circuit of Power Lift

Diagram and part list for the hydraulic power lift circuit.

Hydraulic Control Valve Part Details

Detailed part information for the hydraulic control valve.

Control Lever Assy.

Exploded view and part list for the control lever assembly.

Cleaning of Hydraulic Control Value

Procedure for cleaning the hydraulic control valve components.

Instruction Manual

Technical Features

Details on technical and dimensional features of the hydraulic lifting device.

Operation of Power Lift Control Valve On Off

Explanation of the control valve's operation in neutral, delivery, and discharge phases.

How the Internal Leverage System Function

Description of the internal leverage system's function in position and draft control.

Adjustment of Control Valve Sensitivity

Procedure for adjusting the control valve sensitivity.

Adjustment of Position Control Lever

Step-by-step instructions for adjusting the position control lever.

Adjustment of Draft Control Lever

Procedure for adjusting the draft control lever for optimal lifting.

Drawbacks

Lists common drawbacks of the rockshaft system, their causes, and remedies.

Front Axle - 2WD

Introduction

Overview of the front axle, its adjustability, and its role in steering.

View Details of Front Axle Parts

Exploded view and part list for front axle components.

Detail View of Front Axle Beam Power Steering-2WD

Detailed illustration of the front axle beam with steering components.

Dismantling Procedure of Front Axle Power Steering 2WD

Step-by-step procedure for dismantling the front axle power steering system.

Assembly Procedure Front Axle Power Steering 2WD

Step-by-step procedure for assembling the front axle power steering system.

Inspection Procedure

Procedures for inspecting and adjusting toe-in, steering angle, camber, and castor.

General Information

Manual Use

Guidelines for manual usage by end users, installers, and maintenance operators.

Information Property

Confidentiality and usage rights of the manual's information.

Agreements and Definitions

Explains agreements, definitions, and clarifies illustration limitations.

Measurements

Provides a conversion table for SI and GB/USA system units of measurement.

Symbology Used to Describe Maintenance Procedures

Explains symbols used in the manual for instructions, warnings, and operations.

General Description

General description of the machine, safety recommendations, and tool usage.

General Specifications

Intended Use

Describes the intended use of the axle on agricultural machines for power transmission.

Product Identification

Diagram and fields for identifying axle type, customer reference, and serial number.

General Description

Describes the axle's main groups: steering cylinder, epicyclic reduction gear, wheel hub.

Technical Features

Lists technical features like steering angle, toe-in, and gear ratios.

Limited Slip Differential Disks Specifications

Specifications for new and worn differential disks, including thickness.

Main Dimensions (mm)

Illustrates main dimensions of the front and rear axles.

Maintenance and Oil Change

Details on oil specification, differential oil capacity, and axle oil change procedures.

Grease in Assembly

Indicates grease application points on the axle assembly.

Adhesives and Tightening Torques

Specifies adhesives, sealants, and tightening torques for axle assembly.

Disassembly and Assembly

Steering Cylinder Group

Disassembly and assembly procedures for the steering cylinder group.

Epicyclic Reduction Gear Group

Disassembly and assembly procedures for the epicyclic reduction gear group.

Wheel Hub Group

Disassembly and assembly procedures for the wheel hub group.

Trunnions Group

Disassembly and assembly procedures for the trunnions group.

Differential Support Group

Disassembly and assembly procedures for the differential support group.

Differential Group

Disassembly and assembly procedures for the differential group.

Pinion Group

Disassembly and assembly procedures for the pinion group.

Axle Beam Group

Disassembly and assembly procedures for the axle beam group.

Toe-in/Steering Angle

Procedures for adjusting toe-in and steering angle.

Special Repair Operations

Procedures for specific repair operations related to the axle.

Testing After Assembly

Methods for testing the assembly after completion, including wheel rotation.

Trouble Shooting

Solving Action

Identifies problems with axles and suggests corrective actions for common issues.

Troubleshooting

Guides on common axle problems, their causes, and recommended repair actions.

Axle Problems and Diagnosis

Details common axle problems, their causes, and necessary actions for diagnosis.

Service Operations Time

Service Operations Time Schedule

Provides time estimates for various steering cylinder and epicyclic reduction gear operations.

Steering Unit

Circuit Diagram of Hydrostatic Steering

Shows the circuit diagram for the hydrostatic steering system.

Exploded View OSPJ100 ON

Exploded view and part list for the OSPJ100 steering unit.

Detail View of Hydrostatic Steering Unit

Detailed view of the hydrostatic steering unit components.

Dismantling of Hydrostatic Steering Unit OSPC

Step-by-step procedure for dismantling the OSPC hydrostatic steering unit.

Installation Instruction for O-Ring/Kin-Ring Roto Glyd

Instructions for installing O-ring and king-ring/roto glyd using assembly tools.

Installation Instructions for Lip Seal

Instructions for installing lip seals using assembly tools.

Max. Tightening Torque and Hydraulic Connections

Specifies maximum tightening torques for hydraulic connections.

Power Steering Fault Location Tips

Troubleshooting guide for power steering system faults, causes, and remedies.

Assembly of the Shock Valves

Procedure for assembling shock valves in the steering unit.

Hydrostatic Steering Unit

Disassembly procedures for the hydrostatic steering unit.

Assembly of Steering Unit

Assembly procedures for the steering unit, including spool and sleeve.

Electrical System

Major Components of Electrical System

Lists major components of the electrical system: starting, charging, and accessories.

Starting System

Details on the starting system, including battery maintenance and troubleshooting.

Charging System

Explanation of the charging system's function and troubleshooting for common issues.

Instruments and Controls

Diagrams and explanations of dashboard instruments, controls, and switches.

Inspection Procedure

Inspection procedures for battery defects, alternator noise, and belt tension.

General Maintenance of Electrical System

General maintenance tips, precautions for welding, and routine checks for the electrical system.

Lubricants & Greases / Uses of Special Service Tools

Recommended Grade of Lubricants & Greases

Specifies recommended grades and quantities for engine, drive, and hydraulic oils.

Greasing Points on Tractor

Illustrations showing greasing points on the tractor.

Uses of Special Service Tools

Details and illustrations of special tools used for engine maintenance.

Special Tools for Transmission

Illustrations and part numbers for special tools used in transmission work.

Final Drive

Illustrations and part numbers for special tools related to the final drive.

4WD Mechanical Drop Box

Illustrations and part numbers for special tools for the 4WD mechanical drop box.

PTO Power Take Off

Illustrations and part numbers for special tools related to PTO power take off.

Clutch Housing - Syncro Shuttle

Illustrations and part numbers for special tools for clutch housing and synchro shuttle.

Special Tools

Illustrations and part numbers for various special tools, including drivers and wrenches.

Hydrostatic Steering Unit

Illustrations and part numbers for special tools used with the hydrostatic steering unit.

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