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ITW Dynatec DYNAMINI User Manual

ITW Dynatec DYNAMINI
90 pages
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ITW Dynatec
An Illinois Tool Works Company
31 Volunteer Drive
Hendersonville, TN 37075 USA
Telephone 615.824.3634
FAX 615.264.5222
OPERATIONS & SERVICE MANUAL
Manual 20-25
Revised 1/05
ITW Dynatec GmbH
Industiestrasse 28
D-40822 Mettmann, Germany
Telephone 49.2104.915.0
FAX 49.210.2104.915.111
ITW Dynatec K.K.
Daiwashinagawa Bldg., 7-15 Konan, 3-Chome
Minata-Ku, Tokoyo 108 Japan
Telephone 81.3.3450.5901
FAX 81.3.3450.8405
Adhesive Application Solutions · ISO 9001 Certified
DYNAMINI
ä
ADHESIVE SUPPLY UNIT
OPERATIONS AND SERVICE MANUAL
with Software Version 2.00
IMPORTANT ! -READ ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT
It is the customers responsibility to have all operators and service personnel read and understand
this information. Contact your ITW Dynatec customer service representative for additional copies.
NOTICE! Please be sure to include the serial number of your application system
each time you order replacement parts and/or supplies. This will enable us to
send you the correct items that you need.
ITW Dynatec Service Parts Direct Dial: 1-800-538-9540
ITW Dynatec Technical Service Direct Dial: 1-800-654-6711
For an online copy of this manual, go to www.itwdynatec.com/manuals.htm

Table of Contents

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ITW Dynatec DYNAMINI Specifications

General IconGeneral
BrandITW Dynatec
ModelDYNAMINI
CategoryPower Supply
LanguageEnglish

Summary

Chapter 1 Safety Precautions

Electrical Safety

Details electrical hazards and necessary safety measures for operation and maintenance.

High Temperature Hazards

Warnings and precautions regarding hot surfaces and potential burns.

High Pressure Hazards

Information on hazards associated with high pressure in the system.

Protective Covers Importance

Emphasizes the necessity of keeping all covers and guards in place.

Eye Protection & Protective Clothing

Specifies requirements for safety glasses, gloves, and protective clothing.

Safe Installation and Operation Guidelines

Provides guidelines for safe setup, operation, and handling of equipment.

Lockout/Tagout Procedures

Details the safety procedures for equipment lockout and tagout.

Chapter 2 Specifications and Dimensions

System Specifications

Details environmental, physical, and electrical specifications of the unit.

Performance Metrics

Details operational performance like temperature range, melt rate, and delivery.

Chapter 3 Installation & Start-Up

Mounting the DYNAMINI ASU

Instructions for mounting the unit on flat surfaces or frames.

Lifting the DYNAMINI ASU

Safety warnings and proper techniques for lifting the unit.

Electrical Installation

Step-by-step guide for connecting power supply and ground.

Typical Start-Up and Shut Down

Step-by-step instructions for starting and shutting down the application system.

Chapter 5 Programming Instructions for Dynamini Controller

Dynamini Keypad Layout

Diagram and explanation of the controller's keypad and display.

Programming Temperature Setpoints

Procedure for setting temperature values for hopper, hoses, and applicators.

Turning Temperature Zones ON/OFF

Instructions on how to enable or disable individual temperature zones.

Keypad Locking Functionality

Information on how to lock the controller keypad to prevent changes.

Locking and Unlocking the Keypad

Detailed steps for securing or releasing the keypad controls.

Setting Tolerance Limits

Procedure to set high and low temperature alarm limits for zones.

Changing Access Code for Keypad

Procedure to set, change, or de-activate the keypad access code.

Chapter 6 Preventive Maintenance

Purging the Filter Manifold

Procedure for purging the filter manifold before maintenance.

Flushing the System

Detailed instructions for flushing the entire system with fluid.

Chapter 7 Troubleshooting

Handling Printed Circuit Boards (PCBs)

Safety precautions and procedures for handling PCBs to prevent damage.

General Troubleshooting Guide

A guide to diagnose common system problems and their solutions.

Piston Pump Troubleshooting Guide

Specific troubleshooting steps for piston pump issues.

Gear Pump Troubleshooting Guide

Specific troubleshooting steps for gear pump issues.

Chapter 8 Disassembly & Re-Assembly Procedures

Removing the Pump & Electronics Cover

Step-by-step instructions for removing the pump and electronics cover.

Removing the Hopper Cover

Step-by-step instructions for removing the hopper cover assembly.

Accessing Electrical Components

Steps to access and replace electrical parts like switches and fuses.

Accessing the Pump or Motor

Instructions for accessing and removing the pump and motor assembly.

General Re-Assembly Procedures

Important cautions and guidelines to follow during re-assembly.

Chapter 9 Available Options & Accessories

Recommended Service Parts List

A comprehensive list of service parts with part numbers and quantities.