Jeep UNIVERSAL CJ-2A - Page 176

'Jeep' UNIVERSAL and 'Jeep' DISPATCHER
K
p. Mark relationship between synchronizer hubs
and the splines on the mainshaft.
and the third - speed-gear assembly off the roam-
shaft.
q. Begin disassembly of the main shaft assembly
by removing the snap ring which holds the direct
and third synchronizer assembly on the mainshaft.
t. Remove the snap ring at the rear of the main-
shaft. Slide the second synchronizer assembly and
the blocking ring off the mainshaft.
r. Remove the front blocking ring from the front
of the shaft.
u. R emove the snap rings holding the thrust
washer, bearing rollers, second-speed gear, and
spacer on the mainshaft . Slide these components
off the shaft.
s. Slid e the direct - and-third-synchronizer assembly
1
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FIG. 196 - TRANSFER CASE - LATE CJ-38, C]-5, C]-6
!- C ompanio n Flange
2-Brake Drum
3- Emcrgency Brake
4-0r.erati n g Lever
5- 0•1 Seal
6-Lever Stud
7- Rear Cap
8- Shims
9-Screw
10- Lockwasher
11-Bolt
12- Reor Cover
13-Gosket
14- Lock Plate
15-Tronsfer Cose
16-Shift Rod
17 - Poppet Plu g
18-Poppet Spring
19 - Poppet Ball
20-Interlock
21-Gasket
22 - Front Cap
23-Breather
24 -Shift Lever Spring
25 - Shift Lever
25A - Shift Lever (used with 4-speed
transmi ssion)
26 - Shift Lever Knob
27- Shift Lever
27 A- Shift Lever (used with 4-sp e ed
transmission)
28 - Pivot Pin
29 - Lubrication Fittin g
30 - Set Screw
31-Qi l Seal
32 - Front Yoke
33 - Gasket
34 - Bolt
35-Lockwnsher
36 - Shift Rod
37-Shift Fork
38 - Shift Fork
39 - Filler Pipe Plug
40 - Mainshaft Gear
41- Pioin Washer
42-Thr us t Washer
43 - Intermcdinte G ea r
44 - Snap Rin g
45 - Bearing
46 - Nut
47-Washcr
48 - 0utput Clutch Shaft
49-Qutput Clutch Gear
50 - Snop Ring
51- Thrust Washer
52-Qu t put Shaft Gear
53 - S ii dmg Gear
54 - Bushin g
55 - 0utput Shaft
56 - Cone and Rollers
57 - Bearing Cup
58 - Speedometer Gear
59 - Needl e Beurings
60 - Bearing Spacers
61 - lnterrn ediate Shaft
62 - Droin Plug
63 - Gasket
64- Nut
65 - Bottom Cover
66-Sieeve
<;? - Speedometer Gear
68-Bushi ng
69 - Gaslcet
70 - Bolt
71-Bolt
72 - Hex Nut
72-Bolt
73 - Bolt
74- Lockwa s her
75 - Nut
76-Qutput Shaft Seal
10019
175