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Jet Drum Sander User Manual

Jet Drum Sander
36 pages
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Operating Instructions and Parts Manual
Drum Sander
Model 22-44 Plus
shown with optional infeed-outfeed tables and open stand
WMH TOOL GROUP
2420 Vantage Drive
Elgin, Illinois 60123 Part No. M-649003K
Ph.: 800-274-6848 Revision C 5/06
www.wmhtoolgroup.com Copyright © WMH Tool Group

Questions and Answers:

Jet Drum Sander Specifications

General IconGeneral
BrandJet
ModelDrum Sander
CategorySander
LanguageEnglish

Summary

Warranty and Service

Warranty Information

Details JET product warranty, coverage, exclusions, and limitations.

Obtaining Service

Procedure for requesting warranty repair and service.

Safety Warnings

General Safety Precautions

Emphasizes reading manual, understanding warnings, and label maintenance.

Personal Protective Equipment

Mandatory use of safety glasses, ear protection, and appropriate attire.

Health and Environmental Hazards

Information on dust hazards and chemical exposure risks.

Operational Safety Guidelines

Covers machine operation, electrical safety, maintenance, and workspace.

Safe Operating Practices

Additional safe practices for operation, feeding, cleaning, and securing.

Safety Notice Definitions

Explains CAUTION and WARNING symbols used in the manual.

Introduction and Specifications

Introduction to the Manual

Overview of the manual's content and purpose.

Machine Specifications

Lists technical specifications for the JET Model 22-44 Plus Drum Sander.

Features and Terminology

Unpacking and Contents

Shipping Container Contents

Lists all parts included in the shipping boxes.

Stand Assembly

Assembling the Open Stand

Step-by-step guide for assembling the optional open stand.

Installing Casters

Instructions for attaching optional casters to the stand.

Component Assembly

Installing Drum Head

Instructions for bolting the drum sander to a workbench or stand.

Installing Conveyor Table

Steps to secure the conveyor belt assembly to the drum base.

Infeed and Outfeed Tables

Procedures for attaching and leveling the optional tables.

Installing Abrasives

Abrasive Strip Preparation

Tapering the abrasive strip and initial placement on the drum.

Securing the Abrasive Strip

Using the TUFTool to properly tension and secure the abrasive strip.

Grounding Instructions

Machine Adjustments

Extension Cord Guidelines

Recommendations for selecting appropriate extension cords.

Drum Height Control

How to adjust the drum height using the handwheel.

Switch Lockout Mechanism

Mechanism for preventing unauthorized operation.

Depth Gauge Adjustment

Procedure for zeroing and adjusting the depth gauge.

Conveyor Belt Management

Belt Tension and Tracking

Adjusting conveyor belt tension and tracking for optimal performance.

Tracker Kit Function

Explanation of how ceramic trackers aid conveyor belt tracking.

Conveyor Belt Replacement

Steps for removing and installing a new conveyor belt.

Drum Alignment

Checking Drum Alignment

Steps to check drum alignment using a straight edge.

Fine Tuning Drum Alignment

Method for adjusting drum alignment for optimal sanding results.

Tension Roller Adjustments

Tension Roller Alignment

Steps to align tension rollers for proper workpiece pressure.

Tension Roller Pressure Adjustment

How to increase or decrease tension roller pressure.

Operation Basics

Basic Operating Procedure

A step-by-step guide to operating the drum sander.

Setting Depth of Cut

How to adjust the drum for the desired depth of cut.

Establishing Proper Drum Height

Guidelines for setting the drum height for effective sanding.

Performance Enhancement

Selecting SandSmart™ Feed Rates

Guide to choosing optimal conveyor feed rates using SandSmart control.

Dust Collection Best Practices

Recommendations for optimal dust collection system setup.

Sanding Multiple Pieces

Tips for sanding multiple pieces simultaneously for best results.

Edge Sanding Techniques

Best practices for edge sanding operations.

Sanding Imperfect Stock

How to handle and sand warped or uneven stock.

Face Frames and Panel Doors

Specific techniques for sanding face frames and panel doors.

Stock Feeding Angle

Optimal angles for feeding stock for improved removal and finish.

Maintenance

Keeping the Machine Clean

Procedures for regular cleaning and maintenance of the sander.

Tracker Kit Installation

Abrasives

Selecting Drum Abrasives

Guide to choosing the correct abrasive grit for different tasks.

Cleaning Abrasive Strips

Methods for cleaning abrasive strips to extend their life.

Increasing Abrasive Life

Tips for extending abrasive strip life, including reversing.

Abrasive Selection Guide

Chart detailing grits and their common applications.

Troubleshooting: Motor and Electrical

Troubleshooting: Mechanical Problems

Belt and Roller Issues

Common problems with conveyor belt tracking and roller alignment.

Abrasive Strip Issues

Problems related to loose or prematurely loaded abrasive strips.

Table Height and Noise Issues

Troubleshooting for table adjustment problems and knocking sounds.

Troubleshooting: Operational Problems

Surface Ripples and Sniping

Diagnosing and fixing ripples and snipe marks in sanded surfaces.

Burning and Gouging Wood

Addressing causes and solutions for wood burning and gouging.

Optional Accessories

Replacement Parts Information

Parts List: Conveyor and Motor Assembly

Parts List: Drum Head Assembly

Parts List: Open Stand

Parts List: Closed Stand

Parts List: Infeed and Outfeed Tables

Electrical Connections Diagram

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