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10msp
JLG 10msp Service And Maintenance Manual
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Ser
vic
e and Mainte
nance Man
u
al
ANSI
Model
10MSP
Ve
r
t
i
c
a
l
L
i
f
t
P/N - 3121228
October 24, 2017
®
AS/NZS
2
Table of Contents
Default Chapter
5
Table of Contents
5
Subject - Section, Paragraph
13
Section 1- Machine Specifications
13
Machine Operating Specifications
13
Capacities
14
System Voltage
14
Hydraulic System
14
Drive Motor Torque Hub (Gear Oil)
14
Component Data
14
Hydraulic Pump/Pump Motor Assembly
14
Rear Wheel Drive Motors
14
Batteries/Battery Charger
14
Performance Data
14
Platform Capacity
14
Platform Size
15
Material Tray Size
15
Platform Height (Fully Elevated)
15
Platform Maximum (Working) Height
15
Machine Height
15
Machine Overall
15
Platform Entry Height
15
Machine Ground Clearance
15
Machine Turning Radius (Outside)
15
Serial Number Plate Locations
15
Lubrication Specifications
16
Torque Specifications
17
Torque Chart - SAE Fasteners (Sheet 2 of 5)
18
Torque Chart - SAE Fasteners (Sheet 3 of 5)
19
Torque Chart - METRIC Fasteners (Sheet 4 of 5)
20
Torque Chart - METRIC Fasteners (Sheet 5 of 5)
21
General Service Information
23
Machine Preparation, Inspection, and Maintenance
23
General
23
Preparation, Inspection, and Maintenance
23
Pre-Start Inspection
23
Pre-Delivery Inspection and Frequent Inspection
23
Annual Machine Inspection
23
Preventative Maintenance
23
Preventive Maintenance and Inspection Schedule
24
Preventive Maintenance & Inspection Schedule
25
Servicing and Maintenance Guidelines
27
General
27
Safety and Workmanship
27
Cleanliness
27
Components Removal and Installation
27
Component Disassembly and Reassembly
27
Pressure-Fit Parts
27
Bearings
27
Gaskets
28
Bolt Usage and Torque Application
28
Hydraulic Lines and Electrical Wiring
28
Hydraulic System
28
Lubrication Information
30
Section 3 - Base Components
31
Base Assembly Components
31
Base Components (SN 0130032507 to Present)
32
Base Frame Covers
33
Drive Motor Cover
34
Drive and Caster Wheels
35
Front) Caster Wheel Installation
36
Wheel Drive Assembly Servicing
37
Drive Motor Brush Wear - Warning Indication
38
Wheel Drive Assembly Installation (Right Side Shown)
39
Wheel Drive Main Components Disassembly
40
Replacing Drive Motor Brushes
41
Torque Hub Main Disassembly
42
Input Carrier Disassembly
43
Hub Disassembly
44
Spindle Disassembly
45
Spindle Sub-Assembly
46
Hub Sub-Assembly
47
Input Carrier Sub-Assembly
48
Main Torque Hub Sub-Assembly
49
Motor, Brake, and Torque Hub Assembly
50
Pump Motor Assembly
51
Hydraulic Pressure Gauge Connection
52
Pump Motor Assembly Removal
53
Motor/Brush Cover Removal
54
Brush Carrier Assembly Removal
55
Filter Screen Removal
56
Battery Replacement
57
Battery Installation (2-12V)
57
Batteries and Battery Charger
57
Battery Installation (4-6V)
58
Battery Charge LED Indicator on Platform Control Console
59
Battery Low Voltage Warning Indicators
59
Battery Charging Status Indicators
60
Battery Charger Maintenance
60
Battery Charger Check/Change Charging Algorithm
61
Battery Charger Removal/Installation
61
Control Components
63
Control Components Overview
63
Control Components Location (SN 0130032507 to Present)
64
Control Components Installation
65
Ground Control Module
65
Traction Control Module Installation
66
Platform Control Console Installation
66
Platform Junction Box Installation
67
Junction Box to Ground Control Harness Installation
67
Platform Interlock Switch Circuit
68
Component Electrical Connections
69
Component Electrical Connections (4-6V Batteries)
70
Ground Control Module
71
Cover Removal/Installation
72
Power Selector/Emergency Stop Switch Installation
73
Ground Control Module Programming
74
General
74
Programming Levels
74
Activating Programming Mode
74
Entering Password
74
Programming Mode Selection
75
Selecting Programmable Item to Adjust
75
Adjusting Programmable Setting
75
Service Programming Mode - Level 2
76
Operator Programming Mode - Level 3
76
Field Programmable Settings and Factory Preset (Prior to SN 0130032507)
77
Field Programmable Settings and Factory Preset (SN 0130032507 to Present)
79
Platform Control Console
81
General
81
Display/Controller Module Electrical Connections
82
Mounting Bracket
82
Rear Cover
82
Display/Controller Module
83
Drive/Lift Mode Switch (Prior to SN 0130032507)
83
Horn Button Switch
83
Key Switch
83
E-Stop/Shutdown Switch
84
Joystick Assembly
84
Object Detection System (if Equipped)
85
Removal
85
Installation
85
Mast Components
87
Mast Components Overview
87
Mast Cover
88
Platform Assembly
88
Foot Height Limit Switch (if Equipped)
89
Manual Material Tray
89
Power Tray Disassembly
90
Covers and Tray Removal
90
Power Tray Roller Assembly
91
Electrical and Hydraulic Components Removal
92
Pulley System Disassembly
93
Pulley System Overview
94
Power Tray Lift Cylinder
95
Power Tray Installation
96
Pulley System Assembly
96
Electrical and Hydraulic Components Installation
98
Covers and Tray Installation
99
Hydraulic Line Disconnect Tool
99
In-Line Style Fittings
100
Angled-Style Fittings
101
Mast Removal
102
Mast Installation
102
Mast Disassembly
103
Procedure
103
Mast Section 4 (Platform Mount)
103
Mast Section 3
103
Mast Section 2
103
Mast Section 1
103
Cylinder Disassembly
104
Lift Cylinder Component Inspection
105
Cylinder Assembly
105
Manual Descent Valve
106
Remote Manual Descent (if Equipped)
106
Mast Assembly
107
Mast Section 1
108
Mast Section 2
108
Mast Section 3
111
Mast Section 4
113
Platform Junction Box to Ground Control Station Wiring Harness
116
Mast Chains and Sequencing Cables Adjustment
117
Mast Chain/Cable Adjustment
117
Sequencing Cable Adjustment
117
Mast Chain and Sequence Cable Adjustment Components
118
Troubleshooting
119
General
119
Troubleshooting Information
119
Hydraulic Circuit Checks
119
Electrical Circuit Checks
119
Multimeter Basics
120
Grounding
120
Backprobing
120
Min/Max
120
Polarity
120
Scale
120
Voltage Measurement
121
Resistance Measurement
121
Continuity Measurement
122
Current Measurement
122
Continuity Measurement over Long Distances
122
Requirements
122
Procedure
123
Electrical Switch Testing
123
Basic Check
123
Limit Switches
124
Automatic Switches
124
Switch Wiring - Low Side, High Side
124
Ground Control Module Lcd Display
125
Component Electrical Connections with 2-12V Batteries (Prior to SN 0130032507)
126
Component Electrical Connections with 4-6V Batteries (SN 0130032507 to Present)
127
LCD Display - Service Fault Code Conditions
128
Specifications for Various Components
132
Special Pin Extractor Tools for Electrical Connectors
132
Fault Code Troubleshooting Tables
133
Code 01 - Low Battery Voltage
134
Code 04 - Tilt Condition
135
Code 07 - Left Drive Motor - Disconnected
136
Code 09 - Left Brake - Disconnected
137
Code 11 - Left Drive Motor - Short Circuit
138
Code 13 - Traction Module - in Fold Back
139
Code 15 - Lift down Valve - Disconnected
140
Code 17 - Ground Control Module - in Fold Back
141
Code 19 - Alarm - Disconnected
142
Code 21 - Beacon - Short Disconnected
143
Code 23 - Horn - Disconnected
144
Code 25 - P1-Auxiliary #1 Circuit - Disconnected
145
Code 27 - P1-Auxiliary #2 - Disconnected
146
Code 30 - Traction Module - no Communication with Ground Control Module
147
Code 31 - Platform Control Console - no Communication with Ground Control Module
148
Code 32 - Pump Motor - over Current
149
Code 35 - P2-Auxiliary #1 - Tie-Down
150
Code 37 - Auxiliary #2 - Tie-Down
151
Codes (100 - 199) Ground Control Module - Fault Condition
152
Code (200 - 299) Platform Control Console - Fault Condition
153
Codes (300 - 399) Traction Control Module - Fault Condition
154
Main Power Circuit Troubleshooting
155
Machine will Not Power up
155
Mast Troubleshooting
156
Platform will Not Lower Manually
156
Platform Lift up and down Jerky
157
Mast Noisy When Lifting and Lowering
158
Platform (Mast) Won't Stay Elevated
159
Platform (Mast) Descends too Slowly
159
Hydraulic Leak Troubleshooting
160
Miscellaneous Hydraulic Leak Troubleshooting
160
Base Frame Components Troubleshooting
160
Caster Wheels Not Operating Freely
160
Drive System Troubleshooting
161
Won't Climb Grade
161
Machine Drives in Opposite Direction
161
Machine Won't Drive Straight
162
Noise from Drive Assembly
163
Electrical Components Installation (with 2-12V Batteries)
164
Electrical Components Installation (with 4-6V Batteries)
165
Electrical Components Installation (SN 0130032507 to Present)
166
Electrical Schematic - Sheet 1 of 2 (Prior to SN 0130032507)
168
Electrical Schematic - Sheet 2 of 2 (Prior to SN 0130032507)
169
Electrical Schematic - Sheet 1 of 4 (SN 0130032507 to Present)
170
Electrical Schematic - Sheet 2 of 4 (SN 0130032507 to Present)
171
Electrical Schematic - Sheet 3 of 4 (SN 0130032507 to Present)
172
Electrical Schematic - Sheet 4 of 4 (SN 0130032507 to Present
173
Hydraulic Schematic
174
Hydraulic Schematic -Power Tray (if Equipped)
175
Other manuals for JLG 10msp
Operation And Safety Manual
108 pages
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JLG 10msp Specifications
General
Max Gradeability
25 %
Power Source
Electric
Turning Radius Inside
0.0 m
Platform Capacity
500 lbs
Machine Length
2.44 m
Max Travel Speed
4.8 km/h
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