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JLG 1532E2 User Manual

JLG 1532E2
80 pages
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Models
1532E2
1932E2
2032E2
2632E2
2646E2
3246E2
3120855
May 10, 2006
SERVICE & MAINTENANCE

Table of Contents

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JLG 1532E2 Specifications

General IconGeneral
BrandJLG
Model1532E2
CategoryLifting Systems
LanguageEnglish

Summary

Introduction to Maintenance Safety Precautions

General Safety Precautions

General safety precautions to be observed during aerial platform maintenance.

Hydraulic System Safety

Safety considerations for high-pressure hydraulic systems and pressure relief.

Maintenance Safety Rules

Mandatory safety rules for performing maintenance, including personal protection.

Section 1 - Specifications

Capacities and Fluid Requirements

Details hydraulic oil tank capacity and hydraulic system fluid volume.

Component Data Overview

Lists specifications for hydraulic pump, battery charger, batteries, and tires.

Performance Data

Provides travel speed specifications for different models and conditions.

Torque Requirements

Specifies torque values for wheel lugs and wheel hub to drive motor.

Lubrication Specifications

Details hydraulic oil recommendations and lubrication specifications for components.

Serial Number Locations

Describes the location of serial number plates and stamped numbers on the machine.

Limit Switches Functionality

Explains the operation of tilt alarm and high drive cut-out limit switches.

Cylinder Specifications

Lists bore, stroke, and rod diameter for lift, steer, and brake cylinders.

Pressure Settings

Details pressure settings for non-proportional and proportional control machines.

Critical Stability Weights

Lists critical weights of components like tires and batteries for stability.

Major Component Weights

Provides weight specifications for major machine components like platform and arm assembly.

Section 2 - Procedures

General Procedures Information

Provides general information on performing maintenance and safety guidelines.

Servicing and Maintenance Guidelines

Offers guidance on safety, workmanship, and cleanliness during maintenance.

Lubrication Information and Procedures

Details hydraulic system contamination prevention and lubrication recommendations.

Cylinder Theory of Operation

Explains the operation of double-acting cylinders and holding valves.

Valve Theory of Operation

Describes the function of solenoid control valves (Bang-Bang) in hydraulic systems.

Component Functional Description

Describes the function of the main hydraulic pump and wear pads.

Cylinder Checking Procedures

Outlines procedures for checking lift, steer, and brake cylinders for leakage.

Lift Cylinder Removal and Installation

Step-by-step guide for removing and installing the lift cylinder.

Lift Cylinder Repair Procedure

Detailed steps for disassembly, cleaning, inspection, and assembly of lift cylinders.

Brake Cylinder Repair Procedure

Instructions for disassembling, cleaning, inspecting, and assembling brake cylinders.

Steer Cylinder Repair Procedure

Steps for disassembling, cleaning, inspecting, and assembling steer cylinders.

Tilt Switch Adjustment Procedure

Explains how to manually and with a voltmeter adjust the tilt switch.

Pressure Setting Procedures

Guides on adjusting lift, steer, and main relief pressure settings for various models.

Drive Motor Procedures (Sauer Danfoss)

Instructions for disassembly, inspection, and assembly of Sauer Danfoss drive motors.

Drive Motor Procedures (Rexroth)

Instructions for disassembly, inspection, and assembly of Rexroth drive motors.

Drive Motor Procedures (Parker)

Instructions for disassembly, inspection, and assembly of Parker drive motors.

Limit Switch Adjustment

Describes adjustment of the platform limit switch for high drive function.

Door Adjustment Procedure

Explains how to adjust door hinge bolts for proper alignment and clearance.

JLG SMART System Analyzer Kit Instructions

Instructions for connecting and using the JLG SMART System Analyzer Kit.

Machine Personality Settings

Details adjustable personality settings for drive, lift, and deck functions.

Machine Model Default Settings

Lists default settings for various machine models and warns against changes.

Machine Configuration Information

Information on programming machine configuration digits for options like tilt switch.

JLG SMART System Help Messages and Flash Codes

Lists help messages and flash codes for diagnosing SMART System issues.

Analyzer Menu Structure

Provides a hierarchical view of the analyzer menu for system diagnostics.

Preventive Maintenance and Inspection Schedule

Outlines a schedule for daily, weekly, monthly, and annual preventive maintenance checks.

Section 3 - Troubleshooting

General Troubleshooting Approach

General guidance for locating and correcting operating problems in the aerial platform.

Troubleshooting Information Tables

References electrical and hydraulic troubleshooting charts for problem identification.

Hydraulic Circuit Checks

Recommended first steps for diagnosing hydraulic system malfunctions, starting with power source.

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