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Johnson Controls ANSUL 10 - User Manual

Johnson Controls ANSUL 10
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CARTRIDGE DRY CHEMICAL
FIRE EXTINGUISHERS
MODELS 10-20-30
OPERATION, INSPECTION, SERVICE AND MAINTENANCE, AND RECHARGE MANUAL
003250
One Stanton Street
|
Marinette, WI 54143-2542, USA
|
+1-715-735-7411
|
www.ansul.com
© 2018 Johnson Controls. All rights reserved. All specifications and other information shown were
current as of document revision date and are subject to change without notice.
|
Form No. F-7674-10
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Johnson Controls ANSUL 10 Specifications

General IconGeneral
BrandJohnson Controls
ModelANSUL 10
CategoryFire Extinguisher
LanguageEnglish

Summary

Foreword

Explanation of Safety Alerts

DANGER

Indicates a hazardous situation leading to serious personal injury or death.

WARNING

Indicates a hazardous situation that could cause serious personal injury or death.

CAUTION

Indicates a hazardous situation that could cause minor or moderate personal injury.

NOTICE

Addresses practices not related to personal injury, such as property damage.

Introduction to Fire Extinguisher Management

Owner Responsibility

Owner's obligation for extinguisher care and use for safety.

Inspection Guidelines

Quick check for extinguisher availability and operability.

Maintenance Requirements

Thorough check for effective and safe operation.

Recharge Procedures

Replenishment of agent and expellant after use or maintenance.

Hydrostatic Testing

Requirements for hydrostatic testing of shells and cartridges.

Welding and Brazing Repairs

Allowed repair methods and restrictions for extinguishers.

Record Keeping Requirements

Procedures for tagging and maintaining inspection/maintenance records.

Parts Lists Availability

Information on how to order replacement parts lists.

Document References

Standards and organizations for additional information.

Extinguisher Operation

How to Operate the Extinguisher

Step-by-step guide on using the fire extinguisher effectively.

Extinguisher Inspection Procedures

Verify Placement and Visibility

Ensure extinguisher is in its designated, visible, and accessible location.

Check Seals Integrity

Inspect visual and tamper-proof seals on cartridge receiver and fill cap.

Verify Fill Cap Indicator

Check red stem indicator is up if pressure is present on fill cap models.

Heft for Extinguisher Charge

Lift extinguisher to determine if it is full and ready for use.

Examine External Components

Check shell, guard, and receiver for damage or corrosion.

Ensure Nameplate Legibility

Confirm operating instructions on the nameplate are legible.

Inspect Hose and Couplings

Examine hose for damage and couplings for tightness and corrosion.

Check Nozzle Tip and Handle

Inspect nozzle for damage or obstructions.

Secure Nozzle and Seals

Ensure nozzle is properly seated with seals intact.

Verify Mounting Support Security

Check wall hanger or bracket securement for extinguisher support.

Maintain Inspection Records

Keep records via tags or file as per jurisdiction requirements.

Service and Repair Procedures

Suppressing Agent Shell Issues

Correcting dents, abrasions, rust, pits, and corrosion on the shell.

Fill Cap and Thread Maintenance

Rectifying damaged fill cap threads, gasket seating, and vent holes.

Agent and Gas Tube Problems

Handling caked dry chemical, bent gas tubes, or faulty check valves.

Nameplate and Cartridge Issues

Addressing worn nameplates, missing cartridges, or corroded threads.

Maintenance Procedures

Verify Location and Accessibility

Ensure extinguisher is in its designated, visible, and accessible place.

Check Hanger or Bracket Security

Inspect the securement of the wall hanger or bracket for stability.

Verify Manufacture and Test Dates

Check dates against interval requirements.

Relieve Extinguisher Pressure

Invert and open nozzle to ensure all pressure is relieved.

Examine Shell and External Parts

Check for corrosion, mechanical damage, or unauthorized repairs.

Check Nameplate Condition

Ensure legibility and securement of nameplates; address corrosion.

Inspect Cartridge Guard and Receiver

Check for mechanical damage or corrosion on guard and receiver.

Examine Cartridge and Seal

Inspect cartridge for puncture, correct type, and proper seal.

Weigh Cartridge for Charge

Verify cartridge weight; replace if under or over specified weight.

Install Safety Shipping Cap

Secure cartridge with safety cap when removed from receiver.

Remove Nozzle and Hose

Detach nozzle and hose for inspection and maintenance.

Operate Puncture Lever

Ensure lever movement and sharpness of the puncture pin.

Check Pressure Relief Vent

Inspect cartridge receiver for obstruction in the pressure relief vent.

Examine Cartridge Receiver Gasket

Check gasket condition and lubricate if necessary.

Relieve Residual Pressure

Slowly loosen fill cap to relieve any residual pressure.

Examine Hose Assembly Condition

Inspect hose for cuts, cracks, abrasion, or deformation.

Check Hose Coupling Integrity

Inspect couplings for corrosion, cracks, or worn threads.

Check Nozzle Handle Movement

Ensure nozzle handle operates freely without binding.

Inspect Nozzle Tip and Outlet

Clean nozzle tip and outlet; check for obstructions.

Inspect Plunger Tip Wear

Check plunger tip for wear, damage, or degradation; replace if needed.

Apply Thread Lubricant

Lubricate nozzle tip threads before reassembly.

Check Hose for Internal Blockage

Clear any internal blockages in the hose.

Examine Hose Coupling O-ring

Replace o-ring if brittle, cracked, cut, or missing.

Reinstall Hose Assembly

Reattach hose to elbow, ensuring seals are properly installed.

Heavy Duty Vehicle Bracket

Bracket Introduction and Purpose

Describes availability and purpose of ANSUL brackets for extinguisher restraint.

Bracket Capabilities and Limitations

Details vibration and shock load resistance of brackets.

Bracket Installation and Mounting

Guidelines for mounting brackets according to requirements.

Mounting Location Considerations

Factors for choosing the optimal location for bracket mounting.

Bracket Inspection Checklist

Checks for looseness, wear, and condition of bracket components.

Bracket Maintenance Procedures

Procedures for cleaning, greasing, and painting bracket parts.

Bracket Adjustment Guide

Steps for adjusting the bracket to ensure a secure fit for the extinguisher.

Servicing Materials and Supplies

Special Tools for Servicing

Lists essential tools required for servicing ANSUL extinguishers.

Recommended Lubricants

Specifies lubricants for O-rings, gaskets, and thread installation.

Touch-Up Paint Options

Details available spray paints for cosmetic repairs.

Inspection and Test Labels

Lists tags for inspection and hydrostatic testing.

Nameplate Adhesive

Specifies adhesive for nameplate application.

Gas Tube Replacement

Gas Tube Removal Steps

Steps to safely remove the old gas tube.

New Gas Tube Installation

Procedures for installing a new gas tube with proper lubrication.

Nozzle Plunger Replacement

Nozzle Plunger Removal Steps

Steps to remove the old plunger and related parts.

Nozzle Plunger Reassembly

Procedures for reassembling the nozzle with a new plunger.

Puncture Pin Replacement Procedure

Puncture Pin Removal

Steps for removing the old puncture pin and retaining roll pin.

Puncture Pin Installation

Procedures for installing a new puncture pin and roll pin.

Nameplate Replacement Guide

Nameplate Positioning

Guidelines for correctly positioning the replacement nameplate.

Nameplate Area Cleaning

Instructions for cleaning the area before applying the new nameplate.

Indicate Model Information

Punch holes to indicate fill weight, type, and model.

Applying the Nameplate

Steps for applying the nameplate to the extinguisher.

Extinguisher Recharge Procedures

Pre-Recharge Inspection

Visually examine unit for damage before recharging.

Prepare Extinguisher for Recharge

Steps for inverting, clearing, and preparing the extinguisher.

Remove Spent Cartridge and Guard

Procedures for removing the spent cartridge and guard.

Remove Fill Cap Safely

Steps for safely removing the fill cap.

Install Optional Hose Seal

Procedures for replacing the optional hose seal.

Fill with Dry Chemical Agent

Instructions for using funnel and filling with the correct agent.

Clean and Reinstall Fill Cap

Cleaning fill opening and reinstalling gaskets and fill cap.

Check Puncture Lever and Receiver

Ensure lever works freely and receiver vent is clear.

Cartridge Weighing and Installation

Weighing replacement cartridges and installing them.

Attach Seals and Clean Unit

Attaching visual seals and cleaning the unit.

Record Recharge Date

Documenting the recharge date on the tag and file.