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Johnson Controls M9203-B Series - User Manual

Johnson Controls M9203-B Series
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M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuators
Installation Guide
1
Applications
The M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuators are direct-mount actuators that operate on
AC 24 V power at 50/60 Hz, DC 24 V power, or AC 85 to 264 V power at 50/60 Hz. These bidirectional actuators
do not require a damper linkage, and are easily installed on round shafts from
1/4 to 1/2 in. (6 to 12 mm) or square shafts from
1/4 to 5/16 in. (6 to 8 mm) using the standard shaft clamp included with the actuator.
A single M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuator provides 27 lb·in. (3 N·m) running and
spring return torque. An integral line voltage auxiliary switch, available only on the M9203-xxB-2(Z) models,
indicates end-stop position, or performs switching functions within the selected rotation range.
Installation
The M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuators mount directly to the surface in any
convenient orientation using two No. M3.5 x 9.5 mm self-drilling sheet metal screws and the anti-rotation bracket
(parts included with the actuator). No additional linkages or couplers are required. Electrical connections are
color-coded and identified with numbers permanently marked on the actuator cable. A tag on the actuator cable
identifies the electrical connections and wiring details are included on the actuator housing.
Parts Included
M9203-Bxx-2(Z) actuator
M9203-603 adjustable stop kit
M9000-604 anti-rotation bracket with two
No. M3.5 x 9.5 mm, pan-head, cross-recessed (Phillips), self-drilling and self-tapping screws
IMPORTANT: Use this M9203-Bxx-2(Z) Series
On/Off Electric Spring Return Actuator only to control equipment under normal operating conditions. Where
failure or malfunction of the actuator could lead to personal injury or property damage to the controlled
equipment or other property, additional precautions must be designed into the control system. Incorporate and
maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or
protect against failure or malfunction of the actuator.
IMPORTANT : Utiliser ce M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuator uniquement pour
commander des équipements dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un
dysfonctionnement du actuator risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou
un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection
supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes
de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou
de protection en cas de défaillance ou de dysfonctionnement du actuator.
IMPORTANT: Do not install or use this M9203-Bxx-2 Series On/Off Electric Spring Return Actuator in or near
environments where corrosive substances or vapors could be present. Exposure of the electric actuator to
corrosive environments may damage the internal components of the device, and will void the warranty.
M9203-Bxx-2(Z) Series On/Off Electric Spring Return Actuators
Installation Guide
M9203-BUA-2, M9203-BUB-2,
M9203-BGA-2, M9203-BGB-2
M9203-BUA-2Z, M9203-BUB-2Z
Part No. 34-1791-24, Rev. F
January 2020
*34179124F*
34-1791-24, Rev. F
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Johnson Controls M9203-B Series Specifications

General IconGeneral
BrandJohnson Controls
ModelM9203-B Series
CategoryController
LanguageEnglish

Summary

Applications

Important Usage and Safety Guidelines

Important safety and usage guidelines for controlling equipment under normal conditions.

Installation

Environmental Precautions for Installation

Avoid corrosive environments to prevent damage and warranty voidance.

Included Components Overview

Lists the M9203-Bxx-2(Z) actuator, adjustable stop kit, and anti-rotation bracket.

Special Tools and Dimensions

Required Tools for Installation

Lists essential tools like a 10 mm wrench/socket and a Phillips drill bit.

Actuator Dimensional Specifications

Visual representation of actuator dimensions for installation planning.

Accessories and Mounting

Available Accessories and Replacement Parts

Catalog of optional accessories and replacement parts for actuators.

Shaft Mounting Requirements

Guidance on mounting to round or square shafts and shaft extension needs.

Mounting Orientations and Coupler Adjustment

CCW Spring Return; CW Powered Operation

Diagram showing actuator side A for CCW spring return and CW powered operation.

CW Spring Return; CCW Powered Operation

Diagram showing actuator side B for CW spring return and CCW powered operation.

Removable Coupler Installation

Instruction to mount the coupler on the actuator face closest to the damper if shaft is short.

Actuator Mounting and Securing

Coupler Position Adjustment

Visual guide for adjusting the actuator's coupler position.

Anti-Rotation Bracket Positioning

Illustration of correct anti-rotation bracket placement for mounting.

Anti-Rotation Bracket Installation Dimensions

Table providing critical dimensions for anti-rotation bracket installation.

Proper Anti-Rotation Bracket Tab Placement

Key instruction for proper anti-rotation bracket tab placement to ensure smooth operation.

Final Mounting Steps and Rotation Limiting

Securing the Anti-Rotation Bracket

Warning against overtightening mounting screws and ensuring proper bracket tab alignment.

Coupler U-Bolt Tightening Procedure

Detailed procedure for tightening the coupler U-bolt nuts to specified torque.

Post-Installation Stroke Verification

Procedure to test full actuator stroke and verify free rotation after installation.

Adjustable Stop Kit for Rotation Limiting

Guidance on using the adjustable stop kit to limit the actuator's rotation range.

Damper Position Identification for Adjustment

Illustration showing how to identify damper blade position for rotation limiting.

Setting Rotation Limits and Wiring

Attaching the Stroke-Limiting Stop

Steps to attach the adjustable stop using a self-tapping screw and marked hole positions.

Control Wiring Diagram

Wiring diagram for controlling the actuator with AC 24V, DC 24V, or AC 85-264V.

Auxiliary Switch Wiring Diagram

Wiring diagram for the auxiliary switch functionality.

Safety Warnings and Electrical Precautions

Electric Shock Hazard Warning

Warning about electric shock hazard and necessary precautions before making electrical connections.

Property Damage Prevention - Power Application

Caution against applying power before verifying all wiring connections to prevent damage.

Property Damage Prevention - Unused Wires

Instruction to insulate and secure unused wires to prevent property damage.

Electrical Code and ESD Compliance

Emphasizes compliance with electrical codes and ESD precautions for wiring.

Conduit Use and Auxiliary Switch Setup

Flexible Metal Conduit Installation

Illustration showing how to add flexible metal conduit to the actuator.

Auxiliary Switch Safety Warning

Warning about electric shock and property damage from improper handling of unused wires.

Auxiliary Switch Adjustment and Technical Specifications

Auxiliary Switch Trip Point Adjustment

Diagram showing how to adjust the auxiliary switch trip point settings.

Actuator Technical Specifications (Part 1)

Technical specifications for power requirements, auxiliary switch, spring return, and torque.

Actuator Rotation Range Specification

Specifies the maximum full stroke and adjustable rotation range of the actuator.

Detailed Technical Specifications

Actuator Technical Specifications (Part 2)

Technical specifications for rotation time, life cycles, noise, electrical/conduit connections, and dimensions.

Rotation Time Performance Data

Details rotation time for 90 degrees under various load and temperature conditions.

Actuator Life Cycle Expectancy

Specifies the expected number of full-stroke cycles for the actuator.

Audible Noise Levels

Provides decibel ratings for audible noise during operation under different conditions.

Electrical and Conduit Connection Details

Details wiring length, type, and conduit connector specifications.

Mechanical Shaft Connection Compatibility

Details the range of round and square shaft sizes the actuator can connect to.

Enclosure Rating and Ambient Conditions

States the NEMA/IP rating and operating/storage environmental limits.

Physical Dimensions and Compliance Data

Provides the physical dimensions and lists compliance certifications.

Shipping Weight Information

Lists the shipping weight for different model variants.

Product Information and Contact

Product Warranty Details

Information on the limited warranty coverage for the product.

Patent Information

Provides a link to patent information related to the product.

Global Contact Information

Provides contact details for different regions and general inquiries.

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