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Johnson Controls
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SABROE ComPAC
Johnson Controls SABROE ComPAC - User Manual
60 pages
Manual
Specs
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ComPAC
Chiller
unit
with
screw
compressor
Operating
manual
en
2
Table of Contents
Main Page
Table of Contents
5
Introduction
8
Introduction to the Manual
8
Amendments to the Manual
9
Definition of Safety Precautions Used in this Manual
10
Requirements for Competent Persons
10
Safety
11
Areas of Application
11
Application
11
Application of Combustion Engines
11
Identification
12
Identification of Equipment
12
Unit/Pipe System Name Plate
13
Compressor Name Plates
15
Vessel Name Plate
17
Signs
18
Safety Precautions
19
General Precautions
19
During Operation
19
Cooling Water Systems
20
Cooling Media
20
Safety During Maintenance and Service
20
Power Supply
20
Lubricating Oils
21
Refrigerants
21
Purging a Refrigeration Plant
21
F-Gas Regulation (Fluorinated Greenhouse Gases)
22
First Aid for Accidents with Ammonia
24
Protecting the Operator as Well as the Environment
25
Emergency Stop
26
Design and Function
27
Unit Design
27
The Compac Unit in General
27
Components on a Compac (Water-Cooled Condenser)
28
Main Components
29
Compressor
29
Control System
29
Evaporator
29
Condenser
29
Receiver
30
HP Regulating System (Water-Cooled Condenser)
31
Air Purge Valve
32
Automatic Oil Recovery System from Evaporator
33
Alarm for High Level in the Evaporator
34
Installation Information
35
General Information
35
First Start-Up Procedure
35
Noise and Vibration
36
General Information
36
Sound and Noise Data
36
Foundation
37
Vibration Dampers
37
Compac with Variable Speed Drive (VSD)
37
Secondary System
38
General Information
38
Cleaning in Place
38
Temperature and Flow Control
38
Water and Brine Treatment
38
R717 Detector
38
Operating Instructions
40
General Information
40
Pre-Start
40
Pre-Start Check
40
Starting
41
Starting Procedures
41
Normal Start-Up Procedure
41
Valve Positions During Operation, Compac
42
Restarting the Chiller after Power Interruption
44
Restarting Chiller Unit after Alarm Stop (Shutdown)
44
During Operation
44
Checks to be Performed During Operation
44
Monitoring of Operation
44
Stopping Procedures
46
Stopping for a Brief Period
46
Shutting down for a Long Standstill Period
46
Shutdowns and Alarms
46
Operating State
46
Troubleshooting
47
Testing of Chillers
48
Maintenance Instructions
49
Maintenance of the Chiller Unit
49
Selecting Lubricating Oil for Compac Units
49
R717 Charge
50
Final Disposal
51
Safety Precautions
51
Waste Disposal
51
Appendices
52
Spare Parts List for HP Float Valve
52
Spare Parts List for CVUA 1201 Oil Recovery Pot
53
Declaration of Conformity
54
Index
55
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Johnson Controls SABROE ComPAC Specifications
General
Brand
Johnson Controls
Model
SABROE ComPAC
Category
Chiller
Language
English
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