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Johnson Controls SABROE SAB 355 S - User Manual

Johnson Controls SABROE SAB 355 S
64 pages
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SAB 355 (including ATEX)
Screw compressor unit
Operating manual
en

Table of Contents

Questions and Answers

Johnson Controls SABROE SAB 355 S Specifications

General IconGeneral
BrandJohnson Controls
ModelSABROE SAB 355 S
CategoryAir Compressor
LanguageEnglish

Summary

Introduction to Operating Manual

Compressor Name Explanation

Explains the naming convention for SABROE and Frick compressors.

Safety Precaution Definitions

Defines danger, warning, and caution levels for safety instructions.

Requirements for Competent Persons

Outlines the qualifications and responsibilities for personnel working on the unit.

Areas of Application

Screw Compressor Application

Specifies intended use, operating limits, and ATEX considerations for the compressor.

Equipment Identification

Unit;Pipe System Name Plate

Details the information found on the unit/pipe system name plate.

Compressor Name Plates

Explains the information on the compressor's main name plate and ATEX version.

Explosion-Proof Equipment Labelling

Explains ATEX labelling for explosion-proof equipment.

Vessel Name Plate

Describes the information found on the pressure vessel name plate.

Safety Precautions

Safety Signs and Symbols

Illustrates and explains various safety signs found on the equipment.

Safety During Operation

Covers safety aspects related to operating the compressor unit, including ventilation and pressure.

Safety During Maintenance and Service

Provides critical safety guidelines for maintenance and service activities.

Electrical Installations Safety

Addresses safety requirements for electrical installations, especially for ATEX.

Lubricating Oils Safety

Lists oil types and safety warnings related to handling lubricating oils.

Refrigeration Plant Purging

Details procedures for safely purging refrigeration systems.

F-Gas Regulation Compliance

Explains F-gas regulation requirements for refrigerants and their GWP.

Sound and Noise Data

Presents noise data (SWL, SPL) for the compressor unit.

Installation Procedures

Lifting and Placement

Instructions for safely lifting and placing the compressor unit, noting its weight.

Piping and Electrical Connections

Guidance on connecting piping and electrical systems according to diagrams.

Pressure and Leak Testing

Procedures for performing pressure and leak tests according to applicable codes.

ATEX Electrical Installation Requirements

Specific requirements for electrical installations on ATEX-certified units.

Operating the Compressor Unit

Unit Description and Control System

Provides an overview of the compressor unit and its control system.

General P&I Diagram

Presents the general Piping and Instrumentation diagram of the unit.

P&I Diagrams - Liquid Injection

Shows P&I diagrams specific to liquid injection systems (single and dual port).

Main Components and Systems

Details the main components and systems of the screw compressor unit.

Compressor Lubrication System

Explains the functions and types of the compressor lubrication system.

Oil Systems

Demand Pump Oil System

Explains the demand pump oil system for lubrication.

Compressor Oil Separation System

Explains how the compressor separates oil from the gas flow.

Automatic Oil Return Valve

Describes the function of the automatic oil return valve (EVRB).

Cold-Start System

High-Stage Unit Operation

Details the operation of the cold-start system for high-stage units.

Booster Application Operation

Explains the cold-start system for booster applications.

Compressor Hydraulic System

High-Stage Compressor Operation

Covers loading and unloading operations for high-stage compressors.

Booster Compressor Operation

Covers loading and unloading operations for booster compressors.

Volume Ratio Control

Volumizer Volume Ratio Control

Details the Volumizer system for controlling volume ratio (Vi).

Compressor Vi Adjustment

Instructions on increasing and decreasing the compressor's volume ratio (Vi).

Compressor Oil Cooling Systems

Liquid Injection Systems

Explains single-port and dual-port liquid injection for oil cooling.

Suction Check Valve By-Pass

Details the function and operation of the suction check valve by-pass.

Balance Piston Pressure Regulator

High-Stage Oil Supply Line Diagram

Illustrates the oil supply line for the balance piston pressure regulator.

Low Ambient Temperature Operation

Heating Element Function

Details the function of the heating element for oil reservoir warming.

Start-Up Preparations

Provides preparatory steps and checks before starting the compressor.

Initial Start-up Procedure

Hand Expansion Valve Adjustment

Instructions for adjusting the hand expansion valve during initial start-up.

Motorised Oil Injection Valve

Explains the operation and adjustment of the motorised oil injection valve.

Normal Start-up Procedure

Step-by-step guide for the normal start-up of the compressor unit.

Stopping and Storage Procedures

Stopping Routine

Procedures for stopping the compressor unit for brief or long periods.

Long-Term Storage

Guidelines for storing the compressor unit for extended periods.

Troubleshooting Common Issues

Refrigeration Plant Problems

Lists common problems and solutions for the refrigeration plant.

Compressor Unit Problems

Lists common problems and solutions for the compressor unit.

Oil Separation Issues

Addresses issues related to oil loss and separation in the compressor.

Compressor Block Issues

Noise and Vibration Troubleshooting

Discusses causes and solutions for excessive noise and vibration in the compressor.

Demand Oil Pump System Issues

Troubleshoots issues related to the demand oil pump system.

Maintenance and Servicing

Maintenance of Compressor Unit

General guidelines for performing maintenance and servicing on the unit.

Daily Maintenance Checks

Outlines daily visual inspections and checks for the compressor unit.

Maintenance Intervals Schedule

Lists recommended maintenance tasks and their intervals based on operating hours.

Monitoring Operation and Checklist

Importance of logbooks and checklists for commissioning and operation monitoring.

Start-up Log and Checklist

Details the log for monitoring operational parameters during start-up and the commissioning checklist.

Oil Management

Oil Change Procedures

Provides instructions and advice for changing the unit's oil.

Charging Lubricating Oil

Step-by-step guide for charging the compressor with lubricating oil.

Motor Maintenance

Motor Lubrication

Essential steps for lubricating electric motor bearings correctly.

Final Disposal and Waste Management

Safety Precautions for Dismantling

Crucial safety measures to follow before dismantling the unit.

Waste Disposal Procedures

Guidelines for properly sorting and disposing of machine parts, oil, and components.

Compliance and Declarations

Declaration of Conformity

Johnson Controls Denmark's declaration of unit conformity to directives.

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