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Johnson Controls York OptiView YK G Series - User Manual

Johnson Controls York OptiView YK G Series
44 pages
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Form number: 160.75-O1 (621)
Supersedes: 160.75-O1 (820)
Operations and Maintenance
Issue Date: 2021-06-05
Model YK Style G R-134a or R-513A
with OptiView
Control Center for Electromechanical
Starter, Solid State Starter, and Variable Speed Drive

Table of Contents

Questions and Answers

Johnson Controls York OptiView YK G Series Specifications

General IconGeneral
RefrigerantR-134a
EfficiencyHigh Efficiency
Control SystemOptiView Control Center
Frequency50/60 Hz
TypeCentrifugal Chiller
Compressor TypeCentrifugal
Leaving Water Temperature Range40°F to 65°F (4.4°C to 18.3°C)
ModelOptiView YK G Series

Summary

Document Information and Safety

Safety Symbols

Symbols indicating danger, warning, and caution levels.

Document Scope and Related Literature

Document changeability, revision notes, and related manuals.

System Overview and Nomenclature

Nomenclature and Model Identification

Defines model designation components and their meaning.

System Operation Description

Overview of the chiller's function, components, and control.

Capacity Control Mechanisms

How the chiller adjusts output using pre-rotation vanes.

Operating Procedures

Oil Heater and Level Management

Function, control, and checking of the oil heater and level.

Start-up Procedures

Steps for pre-starting, starting, and operating the chiller.

Chiller Operation and Monitoring

Unit operation, condenser water control, and logging.

Operating Inspections and Maintenance Schedule

Guide for regular inspections and scheduled tasks by frequency.

System Shutdown Procedures

Procedures for stopping the chiller and prolonged shutdown.

System Components

Compressor and Lubrication System

Details about the compressor, its lubrication, and oil pump.

Heat Exchangers and Refrigerant Flow

Evaporator, condenser, and refrigerant flow control details.

Control System and Optional Features

OptiView™ control center, solid state starter, and VSD.

Maintenance, Troubleshooting, and Testing

Oil Return and Charging

Oil return system, dehydrator change, and oil charging procedures.

System Leak Testing and Preparation

Procedures for leak testing, evacuation, dehydration, and charging.

Troubleshooting Common Issues

Causes and remedies for common symptoms like pressure and oil issues.

Motor Maintenance and Testing

Procedures for megger testing motor windings and insulation.

Condenser;Evaporator Cleaning and Water Treatment

Tube cleaning, fouling, and chemical water treatment.

Tube Leak Detection

Method for detecting and locating leaks in evaporator/condenser tubes.

Compressor and Electrical Controls Maintenance

Checks for compressor assembly and electrical controls.

Preventive Maintenance Schedule

Scheduled maintenance for compressor, motor, and bearings.

Unit Conversion

Temperature Conversion (Fahrenheit to Celsius)

How to convert Fahrenheit to Celsius.

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