JUKI JX-100 User Manual

40080474
Flexible Compact Mounter
JX-100 / JX-100 LED
OPERATION MANUALⅠ
(For Operators)
Thank you for purchasing a product of our company.
CAUTION
In order to ensure safe use of JX-100 / JX-100 LED, be sure to read
this Manual before using the machine.
After reading this Manual, keep it at a fixed location so that it will be
available at any time.

JUKI JX-100 Specifications

General

Brand	JUKI
Model	JX-100
Category	Industrial Equipment
Language	English

Summary

Safety and Operational Precautions

Understanding Danger Levels and Warning Marks

Explains hazard levels and warning symbols used for machine safety.

Basic Matters of Precaution

Fundamental safety guidelines for operating the machine.

Safety Equipment and Label Management

Guidance on safety equipment, alarm labels, and their proper use.

Use Environment and Precautions

Specifies suitable environmental conditions and operational precautions.

Operational Safety Guidelines

Cautions regarding electrical safety, covers, and general machine handling.

Machine Components and Description

Component Identification and Purpose

Identifies and describes key machine components like cameras, heads, nozzles, and feeders.

Machine Overview and Configuration

Machine Functionality Description

Explains the machine's role in placing electronic parts on circuit boards.

Machine Configuration Diagram

Illustrates the physical layout and key components of the machine.

Machine Operation Procedures

PWB Production Workflow Overview

Presents a flowchart detailing the steps from power-on to daily inspection.

Step 1: Powering On the Machine

Instructions for safely turning on the main unit power and initial checks.

Step 2: Warming Up the Machine

Details the procedure for warming up the machine to ensure stable production.

Step 3: Loading a Production Program

Guide on selecting and loading the correct production program file.

Step 4: Selecting the PWB Production Screen

Instructions to navigate to and display the main PWB production control screen.

Step 5: Setting Production Boards

Adjusting machine settings for PWB dimensions, including rails, stoppers, and alignment.

Step 6: Attaching Components to Feeders

Instructions on how to attach components to supplying devices like tape feeders.

Step 7: Installing Tape Feeders

Procedure for correctly installing tape feeders onto the feeder bank.

Step 8: Checking Component Pick-up Position

Verifying and teaching the precise position for picking up components.

Step 9: Performing PWB Production

How to start and run the PWB production process.

Step 10: Quitting the Production Screen

Steps for properly stopping and exiting the production screen.

Step 11: Turning Off the Machine Power

Instructions for safely powering down the main unit.

Handling Production Errors

Component Run Out Error Handling

Procedures for managing component shortages and related errors during operation.

Mark Recognition Errors

Steps to resolve errors related to the machine's inability to recognize board marks.

Laser Dirty Error Handling

Instructions for cleaning and resolving errors caused by a dirty laser sensor.

Various Component Placement Errors

Troubleshooting common component placement issues like tombstone and pick-up failures.

Nozzle Attachment Errors

Procedures for resolving errors related to nozzle attachment or detachment.

Component Replenishing Function

Using the function to manage component supply during temporary stops.

Resuming Production After Abnormality

Procedures for resuming PWB production after an abnormal stop or interruption.