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Jungheinrich EJE C20 User Manual

Jungheinrich EJE C20
169 pages
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Table of Contents

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Jungheinrich EJE C20 Specifications

General IconGeneral
BrandJungheinrich
ModelEJE C20
CategoryTrucks
LanguageEnglish

Summary

Declaration of Conformity

Foreword

Notes on the operating instructions

General information and purpose of the operating instructions.

Safety notices and text mark-ups

Explains the meaning of danger, warning, caution, and note symbols.

A Correct Use and Application

General

Truck must be used as intended; other uses are beyond scope and may cause damage.

Correct application

Defines correct application parameters including load, distance, and conditions.

Approved application conditions

Specifies approved operating environments, temperature, and surface conditions.

Proprietor responsibilities

Defines responsibilities of the operating company and user regarding safe use.

Adding attachments and/or optional equipment

Rules for mounting additional equipment; requires manufacturer permission.

B Truck Description

Application

Describes the truck's purpose: transporting goods on level surfaces.

Truck models and rated capacity

Explains how rated capacity is determined by the truck model.

Travel direction definition

Defines the truck's travel directions (left, right, drive, load).

Assemblies and Functional Description

Overview of the truck's main assemblies and their functions.

Assembly Overview

Visual identification of key truck components with numbered labels.

Functional Description

Explains the operational principles of safety, hydraulic, drive, and electrical systems.

Technical Specifications

Details all technical specifications for the truck's performance and capabilities.

Performance data

Presents detailed performance metrics like capacity, speeds, and gradeability.

Dimensions

Provides detailed dimensional drawings and measurements of the truck.

Weights

Lists the weight specifications for the truck, including axle loads.

Tyre type

Specifies the tyre size, type, and number of wheels for the truck.

EN norms

Details compliance with EN norms, including sound pressure and EMC.

Conditions of use

Defines the environmental conditions under which the truck can be operated.

Electrical Requirements

States the electrical compliance requirements according to EN standards.

Identification Points and Data Plates

Identifies key points on the truck and explains the data plates.

Indication Points

Illustrates and lists the numbered identification points on the truck.

Data plate

Explains the various items of information found on the truck's data plate.

Truck capacity plate

Details the load-bearing capacity of the truck based on mast lift and load centre.

Wind loads

Explains the effect of wind loads on truck stability and securing loads.

C Transport and Commissioning

Lifting by crane

Provides instructions and safety warnings for lifting the truck using a crane.

Transport

Details the procedures and warnings for securely transporting the industrial truck.

Using the Truck for the First Time

Guides the initial operation of the truck, including checks and setup procedures.

D Battery - Servicing, Recharging, Replacement

Safety Regulations Governing the Handling of Lead-Acid Batteries

Covers safety regulations for maintenance personnel and fire protection for batteries.

Battery types

Details the different battery types supported, including weight and dimensions.

Exposing the battery

Provides instructions and warnings for safely accessing and removing the battery cover.

Charging the battery

Explains procedures and safety warnings related to charging the truck's battery.

Charging the battery with a stationary charger

Details the process of charging the battery using a stationary charger.

Charging the battery with an on-board charger (O)

Describes charging procedures using the truck's integrated on-board charger.

Setting the charging characteristics (ELG 2430)

Explains how to set charging characteristics for the ELG 2430 on-board charger.

Charging the battery

Provides steps for charging the battery with the on-board charger.

Battery removal and installation

Covers the procedures and safety precautions for removing and installing batteries.

Changing the battery from the top

Details the process for removing and installing the battery from the top of the truck.

Lateral battery removal

Explains the procedure for lateral battery removal, which is an optional feature.

E Operation

Safety Regulations for the Operation of Forklift Trucks

Covers driver authorization, operator rights, responsibilities, unauthorized use, damage, and repairs.

Displays and Controls

Identifies and explains the truck's various displays and control elements.

Preparing the Truck for Operation

Details the checks and operations needed before starting daily work and switching on the truck.

Checks and Operations to Be Performed Before Starting Daily Work

Lists pre-operation checks including damage, battery connections, and load handler.

Preparing the truck for operation

Describes how to switch on the truck, including unlocking the emergency disconnect and entering codes.

Industrial Truck Operation

Covers safe operation, travel routes, work areas, travel conduct, and visibility.

Safety regulations for truck operation

Outlines safety rules for operating in specific areas, loading, and visibility.

Emergency Disconnect

Explains the function, CAUTIONs, and procedure for using the emergency disconnect switch.

Automatic braking

Details how the automatic braking system functions and safety warnings.

Travel

Covers collision hazards, starting the truck, travel control, and anti-roll back device.

Changing direction during travel

Explains how to change the truck's travel direction and associated warnings.

Slow travel

Describes how to switch on and off the slow travel function and related risks.

Steering

Explains how to steer the truck using the tiller.

Brakes

Details the types of braking systems: service brake, regenerative, and parking brake.

Braking with the service brake

Explains how to use the service brake to decelerate and halt the truck.

Regenerative braking

Describes how regenerative braking works and its benefits for energy recovery.

Parking brake

Explains the automatic application of the parking brake when the truck comes to rest.

Load handler raise/lower

Covers safety warnings and procedures for raising and lowering the load handler.

Raising the load handler

Details the procedure for raising the load handler to the desired lift height.

Lowering the load handler

Provides instructions for safely lowering the load handler to the desired lift height.

Lifting, transporting and depositing loads

Covers safety warnings and procedures for handling loads.

Raising a load

Explains the procedure for safely raising a load onto the pallet.

Transporting a load

Provides guidelines for safely transporting loads, including speed and slopes.

Depositing a load

Details the procedure for safely depositing a load at the storage location.

Automatic Tracking (O)

Explains the automatic tracking feature for load picking and its operation.

Activating automatic guidance

Details how to activate and use the automatic guidance system for lifting and lowering.

Automatic guidance for lifting

Explains the procedure for automatic lifting of the load handler.

Automatic guidance for lowering

Details the procedure for automatic lowering of the load handler.

Troubleshooting

Truck does not start

Lists possible causes and remedies for the truck failing to start.

Load cannot be lifted

Provides possible causes and remedies when the load handler cannot lift the load.

Operating the truck without its own drive system

Explains how to release and activate the drive wheel brake for manual movement.

Release and activate the drive wheel brake

Details the procedure for releasing and activating the drive wheel brake.

Automatic braking

Explains how automatic braking functions and associated warnings.

Travel

Covers collision hazards, starting, travel control, and anti-roll back devices.

Slow travel

Describes the slow travel function, its activation, and deactivation.

Steering

How to steer the truck using the tiller.

Brakes

Explains service brake, regenerative braking, and parking brake.

Braking with the service brake

Procedure for using the service brake to stop the truck.

Regenerative braking

How regenerative braking works and its benefits.

Parking brake

Automatic parking brake application.

Load handler raise/lower

Safety warnings and procedures for raising/lowering the load handler.

Raising the load handler

Procedure for raising the load handler.

Lowering the load handler

Procedure for lowering the load handler.

Lifting, transporting and depositing loads

Safety and procedures for handling loads.

Raising a load

Procedure for safely raising a load onto the pallet.

Transporting a load

Guidelines for safely transporting loads.

Depositing a load

Procedure for safely depositing a load.

Automatic Tracking (O)

Explains the automatic tracking feature for load picking.

Activating automatic guidance

How to activate and use automatic guidance for lifting/lowering.

Automatic guidance for lifting

Procedure for automatic lifting of the load handler.

Automatic guidance for lowering

Procedure for automatic lowering of the load handler.

Keypad (CanCode) (O)

Details keypad functionality, code lock, and parameter settings.

Code lock

Explains how to assign user codes and set the master code.

Preparing the truck for operation with the keypad (CanCode)

Steps to prepare the truck for operation using the keypad.

Switching off the truck with the keypad (CanCode)

Procedure to switch off the truck using the keypad.

Changing the master code

Instructions for changing the master code for access control.

Add operator code

How to add new operator codes to the system.

Change operator code

Procedure for changing existing operator codes.

Delete individual user codes

How to delete specific user codes from the system.

Delete all user codes,

Steps to delete all user codes from the system.

Choose length of the new master code (4-6 digit) and add user codes

How to set master code length and add new user codes.

Setting the automatic truck cutout (timeframe)

Configures the automatic shutdown timeframe for the truck.

Assigning the travel program

How to assign travel programs to user codes via configuration.

Parameters

Lists and describes settable parameters for travel programs and battery.

Setting the truck parameters with CanCode

Guide to setting truck parameters using the CanCode system.

Setting the Battery Parameters with CanCode

Guide to setting battery parameters using the CanCode system.

CanDis Display Instrument (O)

Explains the CanDis display, its indicators, and charge status.

Display unit (2 inch display)

Details the information shown on the 2-inch display unit.

ISM Online

Information on using the ISM Online feature.

F Industrial Truck Maintenance

Operational Safety and Environmental Protection

Covers general safety and environmental protection during maintenance activities.

Maintenance Safety Regulations

Outlines safety regulations for maintenance and repair personnel, including fire hazards.

Working on the electrical system

Details safety precautions when working on the truck's electrical system.

Consumables and used parts

Addresses environmental hazards associated with consumables and used parts.

Wheels

Warns about accidents resulting from using non-manufacturer-specified wheels.

Hydraulic system

Covers warnings about brittle and leaky hydraulic hoses causing accidents or injury.

Lift Chains

Warns about accidents caused by non-lubricated or incorrectly cleaned lift chains.

Lubricants and Lubrication Schedule

Provides guidelines for handling consumables safely and the lubrication schedule.

Handling consumables safely

Details safe handling practices for consumables like oils and greases.

Lubrication Schedule

Outlines the lubrication schedule for various parts of the truck.

Consumables

Lists specific consumables required for the truck, with order numbers and descriptions.

Maintenance and repairs

Covers preparations for maintenance, lifting, cleaning, and disassembly.

Preparing the truck for maintenance and repairs

Details essential safety preparations before starting maintenance or repairs.

Lifting and jacking up the truck safely

Provides instructions and warnings for safely lifting and jacking the truck.

Cleaning

Covers cleaning procedures for the truck and its electrical assemblies.

Cleaning the truck

Details the procedure for cleaning the truck's exterior and interior components.

Cleaning the electrical system assemblies

Explains how to safely clean electrical system components without causing damage.

Front panel disassembly and assembly

Provides step-by-step instructions for removing and refitting the front panel.

Drive panel disassembly and assembly

Details the procedure for disassembling and assembling the drive panel.

Checking the hydraulic oil level

Explains how to check and replenish the hydraulic oil level.

Tightening the wheel nuts

Describes the procedure and torque specifications for tightening wheel nuts.

Checking electrical fuses

Details how to check and replace electrical fuses, listing their ratings.

Restoring the truck to service after maintenance and repairs

Covers final checks and procedures to safely return the truck to service.

Decommissioning the Industrial Truck

Provides instructions for safely taking the industrial truck out of service.

Prior to decommissioning

Lists the preparatory steps required before decommissioning the truck.

Action to be taken during decommissioning

Details the actions to perform during the decommissioning process.

Restoring the truck to service after decommissioning

Covers procedures for returning a decommissioned truck back to service.

Safety tests to be performed at intervals and after unusual incidents

Outlines safety tests required periodically and after unusual events.

Final de-commissioning, disposal

Covers final decommissioning steps and proper disposal regulations.

Human vibration measurement

Explains the manufacturer's service for measuring human vibration.

G Maintenance and Inspection

Maintenance checklist

Provides a comprehensive checklist for regular maintenance activities.

Owner

Lists maintenance tasks for owners under standard equipment categories.

Customer Service

Details maintenance tasks for customer service across various truck systems.

Optional equipment

Details maintenance for optional equipment like chargers, aquamatik, and load backrest.

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