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EJE C20
Jungheinrich EJE C20 User Manual
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Completing battery charging, restoring the truck to operation
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The truck is now ready for operation.
38
40
Table of Contents
Notes on the Operating Instructions
4
Safety Notices
4
Contents
6
JH Traction Battery Operating Instructions
10
Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
12
Proprietor Responsibilities
13
Adding Attachments And/Or Optional Equipment
13
Truck Description
14
Application
14
Truck Models and Rated Capacity
14
Travel Direction Definition
15
Assembly Oveview
16
Functional Description
17
Safety Mechanisms
17
Emergency Stop Safety Concept
17
Hydraulic System
17
Drive System
18
Tiller
18
Electrical System
18
Controls and Displays
18
Technical Specifications
19
Performance Data
19
Dimensions
20
Weights
22
Tyre Type
22
EN Norms
23
Continuous Sound Pressure Level
23
Electromagnetic Compatibility
23
Conditions of Use
23
Identification Points
24
Data Plates
24
Truck Capacity Plate
26
Transport and Commissioning
28
Lifting by Crane
28
Lifting the Truck by Crane
29
Tools and Material Required
29
Transport
30
Securing the Industrial Truck for Transport
31
Using the Truck for the First Time
32
Wheel Flattening
32
Battery - Servicing, Recharging and Replacement
34
Maintenance Personnel
34
Fire Protection
34
Battery Maintenance
34
Battery Types
36
Battery Damage
36
Reduced Service Life of the Battery
36
Exposing the Battery
37
Charging the Battery
38
Charging the Battery with a Stationary Charger
38
Charging the Battery with an On-Board Charger
40
Setting the Charging Characteristics
40
Set the Charging Characteristic
41
Flashing Sequence/Chargig Curve Assignment
41
Starting to Change with the On-Board Charger
42
Mains Connection
42
Charging Times
43
LED Display
44
Green LED
44
Red LED
44
Battery Removal and Installation
45
Changing the Battery from the Top
45
Removing the Battery
45
Lateral Battery Removal
46
Operation
48
Safety Regulations for the Operation of Forklift Trucks
48
Driver Authorisation
48
Damage and Faults
48
Hazardous Area
49
Safety Devices
49
Displays and Controls
50
Battery Discharge Monitor
54
Preparing the Truck for Operation
55
Checks and Operations
55
Inspection before Daily Operation
55
Switching on the Truck
56
Industrial Truck Operation
59
Safety Regulations for Truck Operation
59
Travel Routes and Work Areas
59
Travel Conduct
59
Negotiating Slopes and Inclines
60
Negotiating Lifts, Loading Ramps and Docks
60
Type of Loads to be Carried
60
Emergency Disconnect
61
Press the Emergency Disconnect Switch
61
Releasing the Emergency Disconnect Switch
62
Automatic Braking
62
Travel
63
Anti-Roll Back Device for Slow Travel on Inclines
63
Changing Direction During Travel
64
Slow Travel
65
Switch on the Slow Travel Function
65
Switching off Slow Travel
65
Steering
66
Brakes
66
Braking with the Service Brake
67
Regenerative Braking
67
Parking Brake
67
Load Handler Raise/Lower
68
Raising the Load Handler
68
Tiller from above
69
Tiller from below
69
Lowering the Load Handler
69
Lifting, Transporting and Depositing Loads
70
Raising a Load
71
Transporting a Load
72
Depositing a Load
73
Automatic Tracking
74
Automatic Guidance for Ligting
77
Automatic Guidance for Lowering
78
Automatic Loading and Unloading
78
Troubleshooting
79
Truck Does Not Start
79
Load Cannot be Lifted
79
Operating the Truck Without Its Own Drive System
80
Release and Activate the Drive Wheel Brake
80
Activating the Brake
81
Optional Equipment
82
Emergency Operation with Service Key
82
Parking the Truck
83
Keypad
84
Code Lock
84
Digit Keys
85
SET Key
85
Preparing the Truck for Operation with the Keypad
86
Switching off the Truck with the Keypad
86
Changing the Master Code
87
Error Displays
88
Add Operator Code
89
Error Displays Adding a User Code
90
Change Operator Code
91
Error Displays Changing a User Code
92
Delete Individual User Codes
93
Error Displays Deleting Individual User Codes
94
Delete All User Codes
95
Choose Length of the New Master Code and Add User Codes
96
Setting the Automatic Truck Cutout
97
Error Displays Setting the Automatic Cutout Period of the Truck
98
Assigning the Travel Program
99
Specifying a Configuration Code
100
Adapting the Travel Program Configuration to the User Code
101
Parameters
103
Travel Program 1
103
Travel Program 2
103
Battery Parameters
104
Setting the Truck Parameters with Can Code
105
Checking the Settings in Programming Mode
106
Saving Travel Parameters
106
Setting the Battery Parameters with Cancode
107
Candis Display Instrument
109
Charge Status Display
109
Discharge Monitor Function
110
Service Hour Display
110
Event Messages
110
Power up Test
110
Display Unit
111
ISM Online
111
Industrial Truck Maintenance
112
Operational Safety and Environmental Protection
112
Maintenance Safety Regulations
113
Maintenance and Repair Personnel
113
Customer Services
113
Operating Company
113
Working on the Electrical System
114
Consumables and Used Parts
114
Wheels
114
Lubricants and Lubrication Schedule
117
Handling Consumables Safety
117
Lubrication Schedule
119
Consumables
120
Maintenance and Repairs
121
Preparing the Truck for Maintenance and Repairs
121
Lifting and Jacking up the Truck Safely
122
Cleaning
123
Cleaning the Truck
123
Cleaning the Electrical System Assemblies
125
Front Cover Disassembly
126
Front Panel Assembly
126
Drive Panel Disassembly
127
Checking the Hydraulic Oil Level and Replenishing
128
Tightening the Wheel Nuts
129
Check Fuses
130
Restoring the Truck to Service after Maintenance and Repairs
131
Decommissioning the Industrial Truck
132
Prior to Decommissioning
132
Action to be Talked During Decommissioning
132
Restoring the Truck to Service after Decommissioning
133
Safety Tests
134
Final De-Commissioning
134
Maintenance and Inspection
136
Maintenance Checklist
137
Standard Equipment
137
Standard On-Board Charger
140
Electrolyte Circulation
140
Aquamatik
140
Load Backrest
140
Lift Cutout
141
Cold-Store Application
141
Notes to the Operating Instructions
142
Safety Notices and Text Mark-Ups
142
Traction Battery
146
Data Plate
146
Safety Instructions, Warning Indications and Other Notes
148
Lead Acid Batteries
149
Battery Nominal Data
150
Commissioning Unfilled Batteries
151
Commissioning Filled and Charged Batteries
151
Discharging the Battery
152
Servicing Lead-Acid Batteries with Armour Plated Cells
154
Quality of Water for Adding Electrolyte
154
Daily
154
Weekly
155
Monthly
155
Annually
155
Pzv and Pzv-BS Lead-Acid Batteries
156
Commissioning
157
Aquamatik Water Replenishing System
161
Water Replenishing System Design
161
Adding Water
162
Water Pressure
162
Water Drop
162
Pressure Water
162
Filling Time
163
Water Quality
163
Battery Tubing
163
Operating Temperature
163
Pump
164
Battery Connection
164
Pressure-Monitoring Module
164
Schematic Illustration
165
Cleaning Batteries
166
Cleaning the Battery with a High Pressure Cleaner
167
Storing the Battery
168
Disposal
168
5
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Jungheinrich EJE C20 Specifications
General
Brand
Jungheinrich
Model
EJE C20
Category
Trucks
Language
English
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