Jungheinrich ERE 120 User Manual

07.12 -
02.15
51222183
ERE 120
Operating instructions G
ERE C20
ERE 120

Jungheinrich ERE 120 Specifications

General

Brand	Jungheinrich
Model	ERE 120
Category	Trucks
Language	English

Summary

A Correct Use and Application

2 Correct application

Defines permitted and prohibited operations.

B Truck Description

3.2 Functional Description

Detailed explanation of truck features and safety mechanisms.

D Battery - Servicing, Recharging, Replacement

1 Safety Regulations Governing the Handling of Lead-Acid Batteries

Critical safety rules for handling lead-acid batteries.

2 Battery types

4 Charging the battery

Procedures for charging the truck's battery.

4.1 Charging the battery with a stationary charger

4.2 Charging the battery with an on-board charger (o)

Guidance on using the integrated on-board charger.

E Operation

1 Safety Regulations for the Operation of the Forklift Truck

General safety rules for operating the forklift truck.

2 Displays and Controls

Identifies and explains the truck's displays and controls.

3 Starting up the truck

Procedures for starting the truck daily.

4 Industrial Truck Operation

Comprehensive guide to operating the industrial truck.

5 Troubleshooting

Guidance on diagnosing and resolving truck issues.

6 Operating the truck without its own drive system

7.1 Emergency operation with service key GF60

7.2 CanCode Keypad (o)

Details on using the CanCode keypad system.

F Industrial Truck Maintenance

1 Operational Safety and Environmental Protection

Safety and environmental rules for maintenance.

2 Maintenance Safety Regulations

Rules for personnel performing maintenance.

2.1 Working on the electrical system

Safety precautions for electrical system work.

2.2 Consumables and used parts

2.3 Wheels

2.4 Hydraulic system

3 Lubricants and Lubrication Schedule

4 Maintenance and repairs

General procedures for maintenance and repairs.

4.1 Prepare the truck for maintenance and repairs

Preparatory steps before maintenance.

4.2 Front cover disassembly

4.3 Lifting and jacking up the truck safely

Safe methods for lifting and jacking the truck.

4.4 Cleaning

4.6 Checking the hydraulic oil level

4.7 Checking electrical fuses

4.8 Restoring the truck to service after maintenance and repairs

Recommissioning the truck after service.

5 Decommissioning the Industrial Truck

6 Safety tests to be performed at intervals and after unusual incidents

Requirements for safety inspections.

7 Final de-commissioning, disposal

9 Servicing and Inspection

Guidelines for regular servicing and inspection.

10 Maintenance checklist

Detailed checklist for maintenance tasks.

A Traction Battery Appendix

1 Correct Use and Application

2 Data plate

3 Safety Instructions, Warning Indications and other Notes

Important safety warnings for battery handling.

4 Lead acid batteries with armour plated cells and liquid electrolyte

4.2 Operation

4.2.4 Charging the battery

Procedures for safely charging the battery.

4.3 Servicing lead-acid batteries with armour plated cells

5 PzV and PzV-BS lead-acid batteries with sealed armour plated cells

5.2 Operation

5.3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour plated cells

6 Aquamatik water replenishment system

7 Electrolyte circulation

8 Cleaning batteries

10 Troubleshooting

Diagnosing and resolving battery or charger faults.