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ERE 120
Jungheinrich ERE 120 User Manual
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143
02.15 EN
4.7
Checking electrical fuses
Check fuses
Requirements
–
Truck prepared for maintenance and repairs, see "Prepare the truck for
maintenance and repairs" on page
136.
–
Front cover removed, see "Front cover disassembly" on page
137.
Procedure
•
Check the fuse ratings against the table and replace if necessary.
The fuses are now checked.
143
145
Table of Contents
Table of Contents
6
A Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
13
Internal Operation Combined with Brief External or Cold Store Operation (T)
14
Internal Operation in Cold Stores with Cold Store Equipment (O)
14
Proprietor Responsibilities
15
Adding Attachments And/Or Optional Equipment
15
B Truck Description
16
Application
16
Truck Models and Rated Capacity
16
Travel Direction Definition
17
Assemblies and Functional Description
18
Assembly Overview
18
Functional Description
19
Technical Specifications
21
Performance Data
21
Dimensions
22
Weights
27
Tyre Type
27
EN Norms
28
Conditions of Use
29
Electrical Requirements
29
Identification Points and Data Plates
30
Indication Points
30
Data Plate
31
Truck Capacity Plate
33
Wind Loads
33
C Transport and Commissioning
34
Lifting by Crane
34
Remove the Transport Lock
36
Transport
37
Using the Truck for the First Time
38
D Battery - Servicing, Recharging, Replacement
40
Safety Regulations Governing the Handling of Lead-Acid Batteries
40
Battery Types
42
Exposing the Battery
44
Charging the Battery
45
Charging the Battery with a Stationary Charger
46
Charging the Battery with an On-Board Charger (O)
47
Battery Removal and Installation
52
Removing the Battery from the Top
53
Removing the Battery from the Side
54
E Operation
56
Safety Regulations for the Operation of the Forklift Truck
56
Displays and Controls
58
Battery Discharge Monitor
61
Battery Discharge Indicator
61
Starting up the Truck
62
Checks and Operations to be Performed before Starting Daily Work
62
Preparing the Truck for Operation
63
Checks and Operations to be Carried out When the Truck Is Operational
65
Parking the Truck Securely
66
Industrial Truck Operation
68
Safety Regulations for Truck Operation
68
How to Act in Hazardous Situations
69
Emergency Disconnect
70
Automatic Braking
72
Travel
73
Steering
78
Brakes
78
Load Handler Raise/Lower
80
Lifting, Transporting and Depositing Loads
82
Ergonomic Lift (O) (ERE C20)
86
Troubleshooting
89
Truck Does Not Start
90
Load Cannot be Lifted
91
Operating the Truck Without Its Own Drive System
92
Release and Activate the Drive Wheel Brake
92
Optional Equipment
94
Emergency Operation with Service Key GF60
94
Cancode Keypad (O)
96
Setting the Truck Parameters with Cancode
115
Parameters
117
Setting the Battery Parameters with Cancode
122
Set ELH 2415 / 2425 / 2435 Charger Characteristics with Cancode
124
Candis Display Instrument (O)
126
ISM Access Module (O)
127
F Industrial Truck Maintenance
128
Operational Safety and Environmental Protection
128
Maintenance Safety Regulations
129
Working on the Electrical System
130
Consumables and Used Parts
130
Wheels
130
Hydraulic System
131
Lift Chains
132
Lubricants and Lubrication Schedule
133
Handling Consumables Safely
133
Lubrication Schedule
135
Consumables
136
Maintenance and Repairs
137
Prepare the Truck for Maintenance and Repairs
137
Front Cover Disassembly
138
Lifting and Jacking up the Truck Safely
139
Cleaning
140
Replacing the Drive Wheel
143
Checking the Hydraulic Oil Level
143
Checking Electrical Fuses
144
Restoring the Truck to Service after Maintenance and Repairs
146
Decommissioning the Industrial Truck
147
Prior to Decommissioning
147
Action to be Taken During Decommissioning
147
Restoring the Truck to Service after Decommissioning
148
Safety Tests to be Performed at Intervals and after Unusual Incidents
149
Final De-Commissioning, Disposal
149
Human Vibration Measurement
149
Servicing and Inspection
150
Maintenance Checklist
151
10.1 Operating Company
151
10.2 Customer Service
153
A Traction Battery Appendix
158
1 Correct Use and Application
159
A Traction Battery Appendix
159
2 Data Plate
159
3 Safety Instructions, Warning Indications and Other Notes
160
4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
161
Description
161
Operation
162
Servicing Lead-Acid Batteries with Armour Plated Cells
165
5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
166
Description
166
Operation
167
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
170
6 Aquamatik Water Replenishment System
171
Water Replenishment System Design
171
Functional Description
172
Adding Water
172
Water Pressure
172
Filling Time
173
Water Quality
173
Battery Tubing
173
Operating Temperature
173
Cleaning Measures
174
6.10 Service Mobile Vehicle
174
7 Electrolyte Circulation
175
Functional Description
175
8 Cleaning Batteries
177
9 Storing the Battery
179
10 Troubleshooting
179
11 Disposal
179
4
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Jungheinrich ERE 120 Specifications
General
Brand
Jungheinrich
Model
ERE 120
Category
Trucks
Language
English
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