Jungheinrich EJE C20 - B Truck Description; Application; Truck models and rated capacity

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0506.GB

Appendix

JH Traction Battery Operating Instructions

These operating instructions apply only to Jungheinrich battery models. If using

another brand, refer to the manufacturer's operating instructions.

Main Page

Notes on the Operating Instructions4
Safety Notices4
Contents6
JH Traction Battery Operating Instructions10
Correct Use and Application12
General12
Correct Application12
Approved Application Conditions12
Proprietor Responsibilities13
Adding Attachments And/Or Optional Equipment13
Truck Description14
Application14
Truck Models and Rated Capacity14
Travel Direction Definition15
Assembly Oveview16
Functional Description17
Safety Mechanisms17
Emergency Stop Safety Concept17
Hydraulic System17
Drive System18
Tiller18
Electrical System18
Controls and Displays18
Technical Specifications19
Performance Data19
Dimensions20
Weights22
Tyre Type22
EN Norms23
Continuous Sound Pressure Level23
Electromagnetic Compatibility23
Conditions of Use23
Identification Points24
Data Plates24
Truck Capacity Plate26
Transport and Commissioning28
Lifting by Crane28
Lifting the Truck by Crane29
Tools and Material Required29
Transport30
Securing the Industrial Truck for Transport31
Using the Truck for the First Time32
Wheel Flattening32
Battery - Servicing, Recharging and Replacement34
Maintenance Personnel34
Fire Protection34
Battery Maintenance34
Battery Types36
Battery Damage36
Reduced Service Life of the Battery36
Exposing the Battery37
Charging the Battery38
Charging the Battery with a Stationary Charger38
Charging the Battery with an On-Board Charger40
Setting the Charging Characteristics40
Set the Charging Characteristic41
Flashing Sequence/Chargig Curve Assignment41
Starting to Change with the On-Board Charger42
Mains Connection42
Charging Times43
LED Display44
Green LED44
Red LED44
Battery Removal and Installation45
Changing the Battery from the Top45
Removing the Battery45
Lateral Battery Removal46
Operation48
Safety Regulations for the Operation of Forklift Trucks48
Driver Authorisation48
Damage and Faults48
Hazardous Area49
Safety Devices49
Displays and Controls50
Battery Discharge Monitor54
Preparing the Truck for Operation55
Checks and Operations55
Inspection before Daily Operation55
Switching on the Truck56
Industrial Truck Operation59
Safety Regulations for Truck Operation59
Travel Routes and Work Areas59
Travel Conduct59
Negotiating Slopes and Inclines60
Negotiating Lifts, Loading Ramps and Docks60
Type of Loads to be Carried60
Emergency Disconnect61
Press the Emergency Disconnect Switch61
Releasing the Emergency Disconnect Switch62
Automatic Braking62
Travel63
Anti-Roll Back Device for Slow Travel on Inclines63
Changing Direction During Travel64
Slow Travel65
Switch on the Slow Travel Function65
Switching off Slow Travel65
Steering66
Brakes66
Braking with the Service Brake67
Regenerative Braking67
Parking Brake67
Load Handler Raise/Lower68
Raising the Load Handler68
Tiller from above69
Tiller from below69
Lowering the Load Handler69
Lifting, Transporting and Depositing Loads70
Raising a Load71
Transporting a Load72
Depositing a Load73
Automatic Tracking74
Automatic Guidance for Ligting77
Automatic Guidance for Lowering78
Automatic Loading and Unloading78
Troubleshooting79
Truck Does Not Start79
Load Cannot be Lifted79
Operating the Truck Without Its Own Drive System80
Release and Activate the Drive Wheel Brake80
Activating the Brake81
Optional Equipment82
Emergency Operation with Service Key82
Parking the Truck83
Keypad84
Code Lock84
Digit Keys85
SET Key85
Preparing the Truck for Operation with the Keypad86
Switching off the Truck with the Keypad86
Changing the Master Code87
Error Displays88
Add Operator Code89
Error Displays Adding a User Code90
Change Operator Code91
Error Displays Changing a User Code92
Delete Individual User Codes93
Error Displays Deleting Individual User Codes94
Delete All User Codes95
Choose Length of the New Master Code and Add User Codes96
Setting the Automatic Truck Cutout97
Error Displays Setting the Automatic Cutout Period of the Truck98
Assigning the Travel Program99
Specifying a Configuration Code100
Adapting the Travel Program Configuration to the User Code101
Parameters103
Travel Program 1103
Travel Program 2103
Battery Parameters104
Setting the Truck Parameters with Can Code105
Checking the Settings in Programming Mode106
Saving Travel Parameters106
Setting the Battery Parameters with Cancode107
Candis Display Instrument109
Charge Status Display109
Discharge Monitor Function110
Service Hour Display110
Event Messages110
Power up Test110
Display Unit111
ISM Online111
Industrial Truck Maintenance112
Operational Safety and Environmental Protection112
Maintenance Safety Regulations113
Maintenance and Repair Personnel113
Customer Services113
Operating Company113
Working on the Electrical System114
Consumables and Used Parts114
Wheels114
Lubricants and Lubrication Schedule117
Handling Consumables Safety117
Lubrication Schedule119
Consumables120
Maintenance and Repairs121
Preparing the Truck for Maintenance and Repairs121
Lifting and Jacking up the Truck Safely122
Cleaning123
Cleaning the Truck123
Cleaning the Electrical System Assemblies125
Front Cover Disassembly126
Front Panel Assembly126
Drive Panel Disassembly127
Checking the Hydraulic Oil Level and Replenishing128
Tightening the Wheel Nuts129
Check Fuses130
Restoring the Truck to Service after Maintenance and Repairs131
Decommissioning the Industrial Truck132
Prior to Decommissioning132
Action to be Talked During Decommissioning132
Restoring the Truck to Service after Decommissioning133
Safety Tests134
Final De-Commissioning134
Maintenance and Inspection136
Maintenance Checklist137
Standard Equipment137
Standard On-Board Charger140
Electrolyte Circulation140
Aquamatik140
Load Backrest140
Lift Cutout141
Cold-Store Application141
Notes to the Operating Instructions142
Safety Notices and Text Mark-Ups142
Traction Battery146
Data Plate146
Safety Instructions, Warning Indications and Other Notes148
Lead Acid Batteries149
Battery Nominal Data150
Commissioning Unfilled Batteries151
Commissioning Filled and Charged Batteries151
Discharging the Battery152
Servicing Lead-Acid Batteries with Armour Plated Cells154
Quality of Water for Adding Electrolyte154
Daily154
Weekly155
Monthly155
Annually155
Pzv and Pzv-BS Lead-Acid Batteries156
Commissioning157
Aquamatik Water Replenishing System161
Water Replenishing System Design161
Adding Water162
Water Pressure162
Water Drop162
Pressure Water162
Filling Time163
Water Quality163
Battery Tubing163
Operating Temperature163
Pump164
Battery Connection164
Pressure-Monitoring Module164
Schematic Illustration165
Cleaning Batteries166
Cleaning the Battery with a High Pressure Cleaner167
Storing the Battery168
Disposal168

Jungheinrich EJE C20 - B Truck Description; Application; Truck models and rated capacity

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